High-pressure fluidized bed coating utilizing supercritical carbon dioxide

Various particles with sizes between 100 and 200 μm were encapsulated with waxes commonly used in technical coating applications. For this, a homogeneous mixture of molten paraffin and supercritical carbon dioxide was prepared in an autoclave and injected into the high-pressure fluidized bed through a nozzle from the bottom. Due to the different conditions in the mixing autoclave and the fluidized bed, the paraffin precipitated in the vicinity of the nozzle and adhered to the solid particles. A complete, thin, uniform, and solvent-free coating was produced. The use of two paraffins with different alkane compositions resulted in dissimilar spreads on glass beads due to their different glass transition temperatures. A smaller pressure drop across the nozzle led to more uniform and even coatings. Glass beads, ceramic spheres, potassium chloride, and lactose showed similar coating results, whereas different morphologies were observed with a plastic material, characterized by a rougher surface and a lower surface energy. The high quality of the coating was confirmed by standard dissolution tests with coated potassium chloride crystals and lactose agglomerates.     

Catalysis with Soluble Hybrids of Highly Branched Macromolecules with Palladium Nanoparticles in a Continuously Operated Membrane Reactor

The continuous recovery and recycling of soluble metal nanoparticles by means of ultrafiltration is described, employing hybrids of palladium nanoparticles with highly branched amphiphilic polyglycerol as a catalyst for cyclohexene hydrogenation as a model reaction. In a continuously operated membrane reactor a productivity of 29000 TO over 30 exchanged reactor volumes was observed for nanoparticles of 2.2 nm size, with a maximum rate of 1200 TO h⁻¹. Catalysis by soluble metal complexes can be excluded. After 30 hours of operation, some decrease in activity is observed which is due to deposition of palladium on the ultrafiltration membrane, however this material does not contribute to catalytic activity.     

Comparison of flocculated and dispersed single‐wall carbon nanotube‐based coatings using nonionic surfactants

Single‐wall carbon nanotubes (SWNTs) are promising filler materials for advanced polymer composites, but the impressive properties that have been predicted theoretically have not been realized experimentally. This gap is generally attributed to aggregation and nonideal dispersion of the SWNTs. Here, nonionic surfactants based on poly(ethylene oxide) are used to disperse SWNTs in either water or ethanol using sonication. The dispersed aqueous SWNTs are stable, while the analogous ethanol system yields loosely flocculated SWNTs. After drying these dispersions, the electrical conductivity of the flocculated system is at least an order of magnitude greater than the dispersed system at the same SWNT loading with conductivity greater than 20 S/cm obtained for the flocculated systems containing unsorted, commercial SWNTs. These flocculated systems can be readily sprayed to create conductive coatings. Despite their high electrical conductivity, these coatings provide only modest electromagnetic interference shielding (<20 dB) when testing large areas (30.5 × 30.5 cm²), which suggests significant heterogeneity or defects in these coatings that are not readily visible by eye or scanning electron microscopy. This defect mechanism is consistent with a decrease in shield efficacy at high SWNT loadings, despite no statistical change in the electrical conductivity of the coating. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Reduction of the elongation at break of thermoplastic polyolefins through melt blending with polylactide and the influence of the amount of compatibilizers and the viscosity ratios of the blend components on phase morphology and mechanics

The objective of this work is the synthesis of a polypropylene/ethylene‐propylene‐rubber (TPO)/polylactide (PLA)/compatibilizer (PVM) blend to reduce the elongation at break of TPO by blending TPO with brittle PLA. Three TPO types with different viscosities were melt blended with PLA and an ethylene/n‐butylacrylate/glycidyl methacrylate terpolymer (PVM) as reactive compatibilizer. All blends had a constant PLA amount of 30 wt%. Two parameters were varied in the experiments, viscosity of the TPO types, and amount of PVM used in the blends. Both parameters played important roles in reducing the nominal elongation at break compared to pure TPO foils and influencing the phase morphology of extruded blend foils. The nominal elongation at break could be reduced by 100‐150% through blending TPO with PLA and PVM. Characterization regarding the blend morphology, especially the size and shape of the dispersed PLA phase in the TPO matrix was done by Environmental Scanning Electron Microscopy (ESEM) images. Investigations of the morphology showed that size and shape of dispersed PLA phases are dependent on the viscosity ratios of the blend components and on the amount of compatibilizer in the blend. AFM images of the polymer blends reveal soft rubbery layers around the dispersed PLA phases. POLYM. ENG. SCI., 56:905–913, 2016. © 2016 Society of Plastics Engineers     

Role of salt on adhesion of an epoxy/aluminum (oxide) interface in aqueous environments

Joints held by polymeric adhesives are commonplace in many engineered products, but normal service can require exposure to environmental conditions that present a significant challenge for maintaining the structural integrity of the interface. In particular, aqueous environments can wreak havoc on the joint strength. Here, a mechanistic approach is used to understand the difference in the debonding behavior of an epoxy/aluminum (oxide) interface when exposed to deionized (DI) water and aqueous sodium chloride by correlating macroscopic failure with the sorption of salt and water into the adhesive and its nanoscale distribution. For the epoxy‐aluminum system examined here, the presence of sodium chloride increases the resistance to crack growth in comparison to DI water. The debonding appears to be controlled by water near the buried interface. Salt water decreases the solubility of water in the epoxy and decreases the concentration of water near the buried interface, but the concentration of salt that enters the epoxy is below the detection limit. Thus, even if ions cannot penetrate or sorb into the adhesive, the presence of salt can significantly alter the water distribution within the adhesive and ultimately the strength of the joint. POLYM. ENG. SCI., 56:18–26, 2016. © 2015 Society of Plastics Engineers     

BASF NanoSelect? Technology: Innovative Supported Pd- and Pt-based Catalysts for Selective Hydrogenation Reactions

An innovative BASF catalyst manufacturing technology (NanoSelect?) is introduced which allows production of heterogeneous catalysts with excellent control over metal crystallite sizes. NanoSelect? technology enabled the development of Pd catalysts which are lead-free Lindlar catalyst replacements in alkyne-to-cis-alkene hydrogenations. NanoSelect? Pt catalysts showed excellent chemoselectivity in substituted nitro-arene hydrogenation reactions without build-up of hydroxylamine intermediates. All NanoSelect? produced catalysts show markedly higher activity per gram of metal leading to ten-fold less use of precious metal.     

Orthogonal ligation to spherical polymeric microparticles: Modular approaches for surface tailoring

Modular ligation strategies for the functionalization of polymeric microspheres provide new perspectives for their applications in material science. In the current trend article we highlight variable synthetic procedures for generating functional microspheres via orthogonal modular conjugation chemistries. An overview of the different surface chemistries available is provided, followed by surface-sensitive characterization techniques relevant for the microparticles. Finally, we explore future trends in modular orthogonal modification approaches on microparticles and provide an outlook on the perspectives that the field of surface-modification of polymeric microparticles holds.