The Oxidation and Interdiffusion of a Chromia Forming Multilayered TBC System

Current thermal barrier coating systems (TBCs) rely on an alumina-forming bond coat to provide protection against oxidation. At bond coat temperatures below 900 °C, however, optimum protection against oxidation and hot corrosion is best achieved by a chromia layer. TBC systems using this approach are currently being developed and an example is examined in this paper. The multilayered bond coat in the present TBC system consisted of: a NiCrAlY layer aluminised at its surface; a 50:50 NiCr layer (containing 1.8 wt% Si); an air plasma sprayed yttria stabilised zirconia top coat. These samples were oxidised in laboratory air at 750, 800 and 850 °C for durations up to 1,000 h. Post-test characterisation was undertaken using SEMs and energy dispersive X-ray spectroscopy to determine the growth rate of the TGO and to investigate interdiffusion within the layered coating structure. The interdiffusion process was also modelled using the ODIN finite difference code.     

Interlaced layer thicknesses within single laser powder bed fusion geometries

The geometrical design freedoms associated with additive manufacturing techniques are currently well exploited and finding commercial application. The capability of layer-based processes to allow modification of composition and microstructure in process to achieve functional grading is currently a growing topic. In this work, a method is demonstrated for varying layer thickness within single components that allows part sections to be interlaced for the purpose of locally manipulating material and structural properties. Demonstrator geometries are explored here which exhibit the interfaces within specimens constituted of both 30 µm and 150 µm. Accordingly, a new design freedom for laser powder bed fusion is created.     

Fed-batch optimization of recombinant <Emphasis Type="Italic">α</Emphasis>-amylase production by <Emphasis Type="Italic">Bacillus subtilis</Emphasis> using a modified Markov chain Monte Carlo technique

A modified Markov Chain Monte Carlo (MCMC) searching procedure was developed to search for an optimal set of decision variables and optimal feed rate trajectories for recombinant α-amylase expression by Bacillus subtilis ATCC 6051a. The bacterium also synthesizes proteases as undesirable products in fed-batch culture that need to be minimized. To maximize α-amylase productivity, a 14th-order fed-batch model was optimized by integrating Pontryagin’s maximum principle with the Luedeking-Piret equation. The number of iterations and simulations of the proposed searching procedure were statistically examined for accuracy and acceptability of the results. It can be concluded that the proposed searching procedure increased the parameter selection opportunity near the tail ends of redefined triangular distribution. By applying a modified MCMC searching procedure with 1,500 iterations, the predicted α-amylase productivity was improved by 18% in comparison with near-optimum experimental results. This productivity was 3.5% higher than predicted by conventional MCMC optimization.     

Modeling of mass transfer and thermal cracking during the coking of Athabasca residues

The kinetics of thermal cracking of films of vacuum residue from Athabasca bitumen in the temperature range of was modelled with liquid-phase mass transfer, reaction-dependent fluid properties, and coke formation by reaction of cracked products in the liquid phase. Previous investigations on the thermal cracking of vacuum residue in thin films showed that at low film thickness the coke yield was insensitive to the temperature and heating rate for thin films of bitumen. The coke yield increased with the thickness of the initial film, in the range from 20 to . At the same time, the viscosity of the reacting liquid increased rapidly with time, which would slow down the diffusion of products inside the film. This coupling of transport and reaction would enhance the formation of coke by increasing the rate of recombination reactions. The concept of intrinsic coke is used in a new kinetic model to account for the minimum observed coke formation in thin films. With increasing film thickness, the increasing yield of extrinsic coke is modelled through the change in fluid properties as a function of extent of reaction, which reduces the rate of diffusion in the reacting liquid phase. The model was able to properly account for the insensitivity of coke yield in thin films to reaction temperature and the dependence of coke yield on the thickness of the liquid film.     

Poly(amide‐imides): Wire Enamels with Excellent Thermal and Chemical Properties

Poly(amide‐imide) resins are versatile high‐performance polymers used as primary electrical insulation. They can be synthesized by three well‐established methods, of which only two are commercially exploited. Outstanding characteristics include high thermal performance, chemical and abrasion resistance, and low coefficient of friction. Other industries also rely on these same properties for use as coatings, extrusion resins and films. Recent developments are discussed and future trends/product offerings are reviewed. Developments include corona‐resistant enamels, self‐lubricated and high‐abrasion‐resistance coatings. The hybrid automobile industry offers opportunities for further innovations in primary electrical coatings.

     

Apolipoprotein B mRNA editing and apolipoprotein gene expression in the liver of hyperinsulinemic fatty zucker rats: Relationship to very low density lipoprotein composition

We previously demonstrated increased apolipoprotein B (apoB) mRNA editing, elevated levels of mRNA for the catalytic component of the apoB mRNA editing complex, apobec-1, and increased secretion of the product of the edited mRNA, apoB48, in very low density lipoproteins (VLDL) in primary cultures of Sprague-Dawley rat hepatocytes following insulin treatment. In order to determine the effect of in vivo hyperinsulinemia on these processes, we determined apoB mRNA editing, apobec-1 expression, hepatic expression of mRNA for apoB and other VLDL apoproteins, and the quantity and composition of plasma VLDL in the hyperinsulinemic fatty Zucker rat. Total apoB mRNA content of the livers of the fatty rats and lean littermates did not differ, however, edited apoB message coding for hepatic apo B48, and abundance of mRNA for the catalytic subunit of the apoB mRNA editing complex, apobec-1, was increased by 1.7-and 3.3-fold, respectively, in fatty rats. ApoCIII mRNA abundance was increased in livers of fatty rats as well, but the abundance of hepatic apoE mRNA in the fatty animal was not different from that of the lean rat. Hepatic apoAI mRNA abundance was also increased in the fatty rats. Associated with increased apoB mRNA editing, was the 1.7-fold increase in the fraction of apoB in plasma as apoB48 in fatty rats. VLDL-triglyceride and-apoB in plasma were 15-and 3-fold higher, respectively, in fatty Zucker rats compared to lean littermates, indicating both enrichment of VLDL with triglycerides and increased accumulation of VLDL particles. Increased hepatic expression of mRNA for apoCIII and apoAI was associated with increased content of apoC (and relative depletion of apoE) in VLDL of fatty rats, and plasma apoAI was increased in fatty Zucker rats, primarily in the HDL fraction. The current study provides further evidence that chronic exposure to high levels of insulin influences both the quantity of and lipid/apoprotein composition of VLDL in plasma. The increased apoC and decreased apoE (as well as increased triglyceride) content of VLDL in the fatty Zucker rat observed in the current study may affect VLDL clearance and therefore may be a factor in the observed accumulation of VLDL in the plasma of the fatty hyperinsulinemic Zucker rats.     

Acyltransferase activities in the yolk sac membrane of the chick embryo

The activities of some enzymes of glycerolipid synthesis and fatty acid oxidation were measured in subcellular fractions of the yolk sac membrane (YSM), an extra-embryonic tissue that mediates the transfer of lipid from the yolk to the circulation of the chick embryo. The activities of monoacylglycerol acyltransferase and carnitine palmitoyl transferase-1 in the YSM (respectively, 284.8±13.2 nmol/min/mg microsomal protein and 145.6±9.1 nmol/min/mg mitochondrial protein; mean ±SE; n=4) at day 12 of development appear to be the highest yet reported for any animal tissue. Also, the carnitine palmitoyl transferase-1 of the YSM was very insensitive to inhibition by malonyl CoA. The maximal activities of glycerol-3-phosphate acyltransferase and diacylglycerol acyltransferase in the YSM (respectively, 26.7±2.2 and 36.1±2.1 nmol/min/mg microsomal protein) were also high compared with the reported values for various animal tissues. The very high enzymic capacity for glycerolipid synthesis supports the hypothesis that the yolk-derived lipids are subjected to hydrolysis followed by reesterification during transit across the YSM. The monoacylglycerol pathway appears to be the main route for glycerolipid resynthesis in the YSM. The results also suggest that the YSM has the capacity to perform simultaneously β-oxidation at a high rate in order to provide energy for the lipid transfer process.     

Tolerance to Thiarubrines from Ambrosia chamissonis by the Rare Moth Lasionycta wyatti

The larvae of a rare noctuid moth, Lasionycta wyatti, were found to be associated with the stems and roots of Ambrosia chamissonis, a species found along sandy beaches in western North America. High-performance liquid chromatographic (HPLC) analyses of L. wyatti larvae and their frass revealed significant amounts of thiarubrines, secondary compounds characteristic of this host plant. Artificial diet studies showed that thiarubrines were well tolerated by these larvae. These same diets, however, were toxic to larvae of Manduca sexta and inhibited larval growth of Spodoptera litura. Even in the presence of simulated sunlight, artificial diets containing thiarubrines did not affect larvae of L. wyatti. However, dietary incorporation of thiophenes, natural UV-activated breakdown products of thiarubrines, was deleterious to larvae of L. wyatti.     

Effect of Particle and Carbide Grain Sizes on a HVOAF WC-Co-Cr Coating for the Future Application on Internal Surfaces: Microstructure and Wear

The use of nanoscale WC grain or finer feedstock particles is a possible method of improving the performance of WC-Co-Cr coatings. Finer powders are being pursued for the development of coating internal surfaces, as less thermal energy is required to melt the finer powder compared to coarse powders, permitting spraying at smaller standoff distances. Three WC-10Co-4Cr coatings, with two different powder particle sizes and two different carbide grain sizes, were sprayed using a high velocity oxy-air fuel (HVOAF) thermal spray system developed by Castolin Eutectic-Monitor Coatings Ltd., UK. Powder and coating microstructures were characterized using XRD and SEM. Fracture toughness and dry sliding wear performance at three loads were investigated using a ball-on-disk tribometer with a WC-Co counterbody. It was found that the finer powder produced the coating with the highest microhardness, but its fracture toughness was reduced due to increased decarburization compared to the other powders. The sprayed nanostructured powder had the lowest microhardness and fracture toughness of all materials tested. Unlubricated sliding wear testing at the lowest load showed the nanostructured coating performed best; however, at the highest load this coating showed the highest specific wear rates with the other two powders performing to a similar, better standard.     

Experimental validation of a 1-D continuous thickening model using a pilot column

Predictive modelling of solid–liquid separation can greatly assist the design and operation of thickening and filtration equipment, improving water recovery and reducing costs. A phenomenological model describing continuous thickening has been previously developed with primary inputs being the material properties, (compressive yield stress and hindered settling function) derived from routine laboratory batch settling and filtration tests. This work aimed to validate the model by operating a pilot column continuously and measuring the underflow solids. The column was operated at two different solid fluxes and several bed heights. Additionally, the influence of flocculation conditions (polymer dosage and residence time) on thickening performance were studied. The model predicted the experimental underflow solids concentration at a given flux. For the observed underflow solids concentration, the ratio of the actual to predicted flux was observed to be between a factor of 1 (accurate) and 10. The model was most accurate for the lowest bed heights. This work confirmed the model was able to correctly predict trends for the case where minimal bed height and shear forces are present. Deviation from the model is postulated to be due to changes in the dewatering properties of flocculated aggregates over time that are not adequately captured using conventional batch sedimentation tests. The data from these tests are traditionally used as a key input to thickening models.