Ultrahigh molecular weight polyethylene as used in articular prostheses (a molecular weight distribution study)

Currently there is widespread use of ultrahigh molecular weight polyethylene (UHMWPE) acetabular components in total joint replacement prostheses. What has been most surprising about the wear of UHMWPE under such circumstances is the occurrence of brittle fracture. Such fracture had not been observed in the usual engineering tests done in the laboratory on UHMWPE. It was only when prosthese which had been removed from patients were examined or run in hip joint simulators with serum or synovial fluid as the lubricant, that brittle fracture was encountered. The problem of environment-enhanced brittle fracture in plastics dates back to 1946. Interestingly, the phenomenon was first described in polyethylene. The prime variables involved are polymer molecular weight, sensitizing environment, stress filed, and temperature. Other things being equal, brittle behavior in polyethylene is extremely sensitive to the amount of low molecular weight polymer present. In the light of the foregoing we have studied the molecular weight distribution in six commercially available UHMWPE components. These were obtained from six different manufacturers. The specimens were characterized both on their bearing (wear) surfaces and in their interior bulk. The results obtained indicate that:

• 1 The UHMWPE components contain substantial amounts of low molecular weight polymer.
• 2 The UHMWPE components differ significantly in molecular weight distribution.
• 3 The UHMWPE components contain substantial amounts of crosslinked polymer.

     

Exfoliated/Intercalated Rubber/Organo‐Montmorillonite Nanocomposites: Preparation and Characterization

The preparation of new rubber based nanocomposites by using properly modified organophilic clays is described. A commercial organophilic montmorillonite containing a hydroxylated ammonium ion is reacted with LPBs. The reaction causes a decrease of the polarity of the clay and a great increase of the interlayer distance. The modified organoclays are successfully dispersed into rubber matrices (SBR or BR) by melt blending in an internal batch mixer. SAXS analyses and TEM micrographs revealed the formation of highly exfoliated nanocomposites containing intercalated stacks made of few lamellae.

     

Kinetics of the thermal dissociation of ZnO exposed to concentrated solar irradiation using a solar‐driven thermogravimeter in the 1800–2100 K range

The two‐step H₂O‐splitting thermochemical cycle based on the Zn/ZnO redox reactions is considered for solar H₂ production, comprising the endothermal dissociation of ZnO followed by the exothermal hydrolysis of Zn. A solar‐driven thermogravimeter, in which a packed‐bed of ZnO particles is directly exposed to concentrated solar radiation at a peak solar concentration ratio of 2400 suns while its weight loss is continuously monitored, was applied to measure the thermal dissociation rate in a set‐up closely approximating the heat and mass transfer characteristics of solar reactors. Isothermal thermogravimetric runs were performed in the range 1834–2109 K and fitted to a zero‐order Arrhenius rate law with apparent activation energy 361 ± 53 kJ mol^?1 K^?1 and frequency factor 14.03 × 10⁶ ± 2.73 × 10⁶ kg m^?2 s^?1. Application of L‘vov’s kinetic expression for solid decomposition along with a convective mass transport correlation yielded kinetic parameters in close agreement with those derived from experimental data. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Combined approach to the analysis of recombinant protein drugs using hollow-fiber flow field-flow fractionation, mass spectrometry, and chemiluminescence detection

The impurities present in recombinant protein drugs produced by large-scale refolding processes can not only affect the product safety but also interact with the expressed protein. To relate the impurity profile to conformation and functionality of the protein drug, analytical methods able not to degrade the sample components should be preferred. In this work, an urate oxidase (uricase) drug from Aspergillus flavus expressed in Saccharomyces cerevisiae, and a reagent-grade uricase from Candida sphaerica expressed in Escherichia coli, are analyzed by combining hollow-fiber flow field-flow fractionation with matrix-assisted laser desorption-ionization time-of-flight mass spectrometry (MALDI/TOFMS) and with chemiluminescence enzyme activity assay. Preliminary detection and identification of sample impurities is performed by means of conventional methods such as RP HPLC with electrospray ionization quadrupole-TOF MS and MALDI/TOFMS with SDS PAGE and 2D SDS PAGE. Results show that the recombinant uricase samples obtained from different microorganisms have different impurities and different enzymatic activity and that different uricase oligomers are present in solution.     

Effect of Ca and B incorporation into silicon oxycarbide on its microstructure and phase composition

Ca- and/or B-modified silicon oxycarbides were synthesized via pyrolysis of suitable polysilsesquioxane-based single-source precursors. Their polymer-to-ceramic transformation was investigated with thermogravimetric analysis, coupled with in situ evolved gas analysis. The prepared silicon oxycarbides were investigated with respect to their crystallization behavior, network architecture, and chemical compositions. The network connectivity in silicon oxycarbides can be affected/tuned upon using two different “tools”: (a) first, the use of network modifiers, such as Ca in our study, leads to a slight depolymerization of the network via generation of a small amount of Q³ sites; (b) second, the modification of silicon oxycarbide with B/Ca leads to a decrease of the carbon content in the network and thus to a significant decrease of its connectivity. Using these two different effects, the network connectivity in silicon oxycarbides can be finely tuned.     

Deepening our understanding of bioactive glass crystallization using TEM and 3D nano-CT

One key issue influencing a broader application of Bioglass 45S5 in tissue engineering is its inherent crystallization tendency, severely limiting the mechanical strength of 3D porous scaffolds. Despite numerous studies, Bioglass 45S5 crystallization is not yet fully understood with regard to the mechanisms involved or morphology of the crystal phases forming. Here we show how two cutting-edge imaging techniques, state-of-the-art transmission electron microscopy (TEM) with image correction including energy dispersive X-ray spectroscopy and X-ray nano-computed tomography (nano-CT), allowed us to visualize changes in microstructure from near-nucleation to almost full crystallization in bulk Bioglass 45S5. At early times of heat treatment at 660 °C the formation of phase-separated nano-droplets within the glassy matrix was observed. Later, besides surface crystallization, bulk crystallization of combeite spheres was predominant. The formation of the first combeite spheres, their coarsening with time and finally their merging at near full crystallization were recorded by in situ high-temperature optical microscopy videos. The 3D nature of these spheres was confirmed by nano-CT, while TEM showed that their internal structure was composed of sub-micron grains. X-ray diffraction analysis at early time points showed a much higher crystalline fraction in bulk samples compared to powder samples, highlighting the influence of processing and sample morphology. These results show the importance of using complementary techniques for gaining insight into the crystallization process in the volume. In addition, we show that TEM and nano-CT are suitable characterization techniques to visualize the crystallization even in fast crystallizing systems, such as bioactive glasses.     

Characterization of machine tools and measurement system for micromilling

Technological progress has led to increased demand for small components with tiny features, which cannot be achieved through conventional machining. Industrial application of processes based on microcutting is limited by some issues concerning the geometrical scale. The process performance is significantly affected by milling machine, tool holder, tool, workpiece material microstructure, workpiece fixtures, and process parameters. At present, an ultimate micromachining assessment procedure is not available. This study aims to propose and conduct an experiment on a testing procedure for micromilling. The set up to be implemented and the output to be considered are defined and described. Three major stages are identified: estimation of the effective bandwidth of the load cell–tool holder system, the milling machine natural frequency measurement, and micromilling test execution. The entire procedure is performed, and its robustness is demonstrated.     

Boron-containing bioactive glasses in bone and soft tissue engineering

Boron is considered to influence the performance of several metabolic enzymes and boron deficiency is associated with impaired growth and abnormal bone development. As such, boron is a beneficial bioactive element for animals and humans. It is also well known that boron stimulates wound healing and improves bone health. The addition of boron in different proportions to bioactive glasses has significant effects on glass structure, glass processing parameters, biodegradability, biocompatibility, bioactivity and cytotoxicity. Different compositions of bioactive glasses (BGs) containing boron, including boron-doped, borosilicate and borate glasses, are being investigated for bone and soft tissue engineering under the premise that these BGs are suitable carriers of boron, indicating controlled release of B species in the biological environment. This paper reviews up to date research and applications of borate, borosilicate, and boron doped silicate and phosphate BGs focussing on their physical, structural, degradation and biological properties for hard and soft tissue regeneration.