Metallurgical assessment of critical defects in continuous hot dip galvanized steel sheets

Development of hot dip zinc coated sheets in new applications increased demand for production of high quality galvanized coatings, but the presence of surface defects reduces the quality of these products. In order to alleviate the problem, one needs to know the extent to which the properties of a galvanized sheet are influenced by the presence of a given defect. In this paper, specimens including any of the four major defects of continuously galvanized steel sheets produced in an industrial continuous process have been studied. The defects, including scratches, bare spots, pimples and wrinkle bands, were microstructurally characterized and their influence on corrosion behavior of the coated sheet was evaluated. The defects, originating from insufficient cleaning procedure, improper quality of steel substrate or adhered metallic particles to the substrate surface, exert their main effects on corrosion resistance and surface quality. Corrosion behavior was examined via standard salt spray test and polarization test. Based on the experimental results, it was concluded that the corrosion resistance was influenced by severity of defects; bare spots reduced the overall corrosion resistance of galvanized sheet by 39% ± 1% and pimples by 10% ± 1% as compared to defect free specimens.     

Study on Hot Ring Compression Test of Nimonic 115 Superalloy Using Experimental Observations and 3D FEM Simulation

In hot forging of Nimonic 115, it is desirable to determine friction coefficients. Changing magnitudes of temperature and type of lubricant at the surface of the workpiece and dies influence friction coefficient. This paper describes an experimental investigation of friction under hot forging conditions using the ring compression test. The 3D FEM simulations were used to derive the friction calibration curves and to evaluate material deformation, geometric changes, and load-displacement results. A series of ring compression tests were carried out to obtain friction coefficients for a number of lubricants including mica plate, glass powder, graphite powder, and dry condition. The experiments show how the variations in temperature at the interface affected frictional behavior. On the basis of these results, mica is recommended for hot forging of Nimonic 115 and its friction coefficient is approximately 0.3.     

Preparation and characterization of poly(vinyl alcohol)/gum tragacanth/cellulose nanocomposite film

The effects of gum tragacanth obtained from two species of Astragalus Gossypinus (GT-G) and A. Parrowianus (GT-P) at two levels of 10% and 30% combined with cellulose nanofibers (CNF; 5%) on the physico-mechanical and structural properties of polyvinyl alcohol (PVA) nanocomposite film were investigated in this study. The water solubility and water vapor permeability of the films decreased with increasing the content of both gums, especially in the film containing 30% GT-P. The highest values of the tensile strength (39.3 MPa) and elongation at break (445%) belonged to the treatment containing 10% GT-P (90/10P/0). The FTIR and DSC analyses confirmed good interactions between GT and PVA in the 90/10P/0 treatment. SEM images indicated the dense structure of this film as the optimum treatment. Although the presence of CNF in the films containing GT-G improved some properties, especially the Young modulus, it impaired all the functional properties of nanocomposite GT-P film.     

Ferroelectric,dielectric, magnetic,structural and photocatalytic properties of Co and Fe doped LaCrO3 perovskite synthesized via micro-emulsion route

In the present investigation, La_1-xCo_xCr_1-yFe_yO₃ (x,y = 0.0, 0.12, 0.36, 0.60) perovskite was fabricated via a facile micro-emulsion route. The synthesized perovskites were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) techniques to examine the effect of Co and Fe ions on the physico-chemical properties. The ferroelectric, dielectric, and magnetic properties of La_1-xCo_xCr_1-yFe_yO₃ were changed significantly as a function of dopants contents (Co and Fe ions). Outcomes revealed that the dielectric, ferroelectric and magnetic properties of LaCrO₃ perovskite can be tuned significantly via Co and Fe doping and La_0.40Co_0.60Cr_0.40Fe_0.60O₃ have potential for photocatalytic dye removal under (visible) light expoure. The photocatalytic activity (PCA) of the pristine LaCrO₃ and La_0.40Co_0.60Cr_0.40Fe_0.60O₃ photocatalyst was evaluated under (visible) light irradiation for crystal violet (CV) dye. Experimental results revealed that La_0.40Co_0.60Cr_0.40Fe_0.60O₃ photocatalyst degrdae almost 77.21% CV dye with the rate constant value of 0.01475 min^?1. In the presence of isopropyl alcohol (IPA) scavenger, the PCA of the La_0.40Co_0.60Cr_0.40Fe_0.60O₃ photocatalyst and rate constant value of the photocatalytic reaction decreased to 32.5% and 0.00491 min^?1, suggesting the superoxide as main active specie. Results revealed that Co and Fe doping doped material is efficient for photocatalytic presentations under solar light expoure.     

Viscosity prediction in selected Iranian light oil reservoirs: Artificial neural network versus empirical correlations

Viscosity is a parameter that plays a pivotal role in reservoir fluid estimations. Several approaches have been presented in the literature (Beal, 1946; Khan et al, 1987; Beggs and Robinson, 1975; Kartoatmodjo and Schmidt, 1994; Vasquez and Beggs, 1980; Chew and Connally, 1959; Elsharkawy and Alikhan, 1999; Labedi, 1992) for predicting the viscosity of crude oil. However, the results obtained by these methods have significant errors when compared with the experimental data. In this study a robust artificial neural network (ANN) code was developed in the MATLAB software environment to predict the viscosity of Iranian crude oils. The results obtained by the ANN and the three well-established semi-empirical equations (Khan et al, 1987; Elsharkawy and Alikhan, 1999; Labedi, 1992) were compared with the experimental data. The prediction procedure was carried out at three different regimes: at, above and below the bubble-point pressure using the PVT data of 57 samples collected from central, southern and offshore oil fields of Iran. It is confirmed that in comparison with the models previously published in literature, the ANN model has a better accuracy and performance in predicting the viscosity of Iranian crudes.     

Parameter variations and the effects of hydrogen: An experimental investigation in a lean premixed low swirl combustor

With a global focus on the reduction of fossil fuel consumption and harmful pollutant emissions, new technologies have been raised offering reduced emissions with the combustion of alternative and renewable fuels. Low swirl combustion and the addition of highly reactive fuels into the fuel stream are two methods that have been shown to meet these challenges. In the present study, the thermo-acoustic behavior of a lean premixed low swirl combustor is examined by the variation of several parameters: the equivalence ratio, bulk velocity, chamber pressure, and the addition of hydrogen into the fuel mixture. It is reported that the natural modes of the chamber employed shift upwards for both fuel mixtures examined when increasing the equivalence ratio. As additional heat is dumped into the chamber, the increase in acoustic energy is being pumped through these natural modes. An increase in the bulk velocity is found to have opposite effects on these dominant acoustic modes for the two mixtures investigated. The methane mixture shows negative shifts in frequency when increasing the bulk velocity, whereas the hydrogen-methane mixture displays upward-shifting frequencies. Elevating the chamber pressure results in an increase in the acoustic modes for both mixtures, although the trend is more consistently linear for the hydrogen-methane flames.     

Selected Papers on Improving Heat Transfer via Electrohydrodynamic Technique

Penetrative convection in a stably stratified fluid has been reproduced in laboratory by employing a tank filled with water and subjected to heating from below. The goal of the experiments is predicting the mixing layer growth as a function of initial and boundary conditions and describing the fate of a tracer dissolved in the fluid phase. The equipment employed is suitable for simultaneously providing temperatures inside the domain through thermocouples and Lagrangian particle trajectories by feature tracking. The field of view is illuminated through a thin light sheet with suitable optical equipment. To fully characterize the transport feature of the phenomenon under investigation, the mixing layer growth is detected employing both temperature data and statistics of the velocity field, i.e., the vertical velocity component standard deviation. The velocity spatial correlation allows the plume horizontal dimension to be determined. This information coupled with the knowledge of the mixing layer height allows the spatial extension of the convective region to be fully described.     

Extending a low-order upwind-biased scheme to solve turbulent flames using detailed chemistry model

Abstract

Achieving more accurate reacting flow numerical solutions apparently demand employing higher-order schemes, utilizing finer grids, and benefiting from more advanced chemistry models. One major objective of this work is to extend an inclusive low-order upwind-biased scheme in the context of finite-volume-element method to predict turbulent reacting flows on coarse grid resolutions very reliably. In this regard, a low-order upwind-biased scheme is suitably extended to approximate the mixture fraction variances at the cell-faces. This scheme implements the reacting flow physics explicitly in deriving the proposed mixture fraction variance expressions. These physical implementations enhance the derived expressions to result in superior turbulent reacting flow solutions even on coarse grid resolutions. To assess the accuracy of new expressions, we simulate a sample turbulent non-premixed flame with strong non-equilibrium effects of turbulence on chemistry. The comparisons show that the current low-order scheme is robust enough to predict the complex structure of non-premixed flames very reliably even on coarse grids.     

Deposition and characterization of molybdenum thin films using dc-plasma magnetron sputtering

Molebdenum (Mo) thin films were deposited on well-cleaned soda-lime glass substrates using DC-plasma magnetron sputtering. In the design of experiment deposition was optimized for maximum beneficial characteristics by monitoring effect of process variables such as deposition power (100–200 W). Their electrical, structural and morphological properties were analyzed to study the effect of these variables. The electrical resistivity of Mo thin films could be reduced by increasing deposition power. Within the range of analyzed deposition power, Mo thin films showed a mono crystalline nature and the crystallites were found to have an orientation along [110] direction. The surface morphology of thin films showed that a highly dense micro structure has been obtained. The surface roughness of films increased with deposition power. The adhesion of Mo thin films could be improved by increasing the deposition power. Atomic force microscopy was used for the topographical study of the films and to determine the roughness of the films. X-ray diffractrometer and scanning electron microscopy analysis were used to investigate the crystallinity and surface morphology of the films. Hall effect measurement system was used to find resistivity, carrier mobility and carrier density of deposited films. The adhesion test was performed using scotch hatch tape adhesion test. Mo thin films prepared at deposition power of 200 W, substrate temperature of 23°C and Ar pressure of 0.0123 mbar exhibited a mono crystalline structure with an orientation along (110) direction, thickness of ～550 nm and electrical resistivity value of 0.57 × 10^?4 Ω cm.     

Calculation of Nano-charged Particles Pulsation Frequency in Tokamak

One of the unknown problems that cause to perturbation of tokamak function is charged particles pulsation. Applying the toroidal magnetic field to the charged motive particles implicate plasma in the system. This plasma has a frequency that depends on the toroidal magnetic field. Another frequency exists in this system that is caused to the plasma self magnetism. This lateral pulsation is principal origin of perturbation in the system. In this paper, nano-charged particles pulsation is investigated and its frequency is calculated by Buckingham method. Knowing this frequency is necessary to control perturbation. The result of calculations shows that temperature increasing of the system cause to more intense perturbation.