Use of a Metal-mould Process in the Development of Hemispherical Heavy-walled Castings

The exacting quality required of hemispherical heavy-walled steel castings, used in nuclear power applications, has been remarkably improved by the adoption of a newly developed metal-mould process. This technique is dependent on the use of a metal core. The optimum conditions for solidification were determined by the finite element analytical method. The appropriate wall-thickness of the chill elements was also investigated using data based on actual experience. The core was designed in such a manner that the surface carried a series of concave “dimples” in the manner of a golf-ball, the pattern being intended to prevent the formation of cracks, generated on the casting surface when in contact with a metal mould. Stresses caused by solidification shrinkage were reduced by splitting the core. In the event, the casting structure conformed well to the results of the solidification analysis. Radiographic examination revealed a high level of soundness, with no trace of internal defects. No anisotropy was detected in mechanical properties. It is shown that this process is being currently employed in the manufacture of actual products.     

Corrosion resistance of structural materials in high-temperature aqueous sulfuric acids in thermochemical water-splitting iodine–sulfur process

Very harsh environments exist in the iodine–sulfur process for hydrogen production. Structural materials for sulfuric acid vaporizers and concentrators are exposed to high-temperature corrosive environments. Immersion tests were carried out to evaluate the corrosion resistance of ceramics and to evaluate corrosion-resistant metals exposed to environments of aqueous sulfuric acids at temperatures of 320, 380, and 460 °C, and pressure of 2 MPa. The aqueous sulfuric acid concentrations for the temperatures were 75, 85, and 95 wt%, respectively. Ceramic specimens of silicon carbides (SiC), silicon-impregnated silicon carbides (Si–SiC), and silicon nitrides (Si₃N₄) showed excellent corrosion resistance from weight loss measurements after exposure to 75, 85, and 95 wt% sulfuric acid. High-silicon irons with silicon content of 20 wt% showed a fair measure of corrosion resistance. However, evidence of crack formation was detected via microscopy. Silicon enriched steels severely suffered from uniform corrosion with a corrosion rate in 95 wt% sulfuric acid of approximately 1 g m⁻² h⁻¹. Among the tested materials, the ceramics SiC, Si–SiC, and Si₃N₄ were found to be suitable candidates for structural materials in direct contact with the considered environments.     

Speed-up of computing time for numerical analysis of particle charging process by using discrete element method

The objective of this paper is to improve the computing time for numerical analysis of particle charging process by using discrete element method. The rule for ignoring the calculations of contact forces and updating trajectories of unmoved particles were discussed. When the relative displacement of a particle within certain calculation steps became less than 0.1% of particle radius, this particle was determined to be unmoved and the calculations of this particle were ignored. The computing time was improved significantly when this new method was used, and its calculation speed was more than two times faster than that of original. It was found that this speed-up method is more useful for the cases that the particle becomes unmoved in short time or the height of charged bed is large. The simulation of charging process in an industrial-scale surge hopper was studied by using new method, the calculation speed became 2.88 times faster than that of original, and the quite similar particle size segregation between original and new methods was given. This new method for speed-up of the charging process in DEM is very useful, and the charging processes of the industrial scale storages can be simulated by using this method.     

Ruthenium (II) complexes with π expanded ligand having phenylene–ethynylene moiety as sensitizers for dye-sensitized solar cells

Ruthenium(II) complexes by introducing phenylene–ethynylene subunit into a tpy (tpy=2,2′:6′,2″-terpyridine) ligand were newly synthesized, and their photophysical and photochemical properties were characterized. The molar extinction coefficients of these dyes were larger than that of black dye. The photovoltaic performances of the solar cells based on these synthesizing dyes were investigated under AM 1.5 irradiation (100 mW cm^?2). The conversion efficiencies of 1a and 1b were 5.7% and 2.4%, respectively.     

Use of multivariate analysis for the improvement in prediction accuracy of bacterial aerobic plate count by flow cytometry

Flow cytometry (FCM) and aerobic plate count (APC) by the culture method were performed on green tea samples spiked with Escherichia coli type strain NCTC9001 (ATCC11775) solutions of different concentrations. In FCM, fluorescence signals from multiple stained bacteria and other fluorophores are detected using detector channels, and recorded as events with a voltage at each channel. FCM data were analyzed in two ways: conventional and multivariate analysis. In the former, the number of events with voltages larger than the defined threshold values was regarded as the predicted APC. In the latter, voltage histograms of all channels were obtained and merged horizontally to serve as explanatory variables. Then a partial least squares regression (PLSR) model was built to predict APC from the histogram data. The coefficient of determination (R²) and the root mean square error (RMSE) between APC by the culture method and that predicted by conventional FCM were 0.916 and 1.08 cfu/ml². The APC values predicted by the PLSR model and those measured were in good agreement with R² of 0.982 and RMSE of 0.417 cfu/ml, which verified the potential of the proposed method for improving APC prediction accuracy by FCM.     

Temporal-Talbot-effect-based preprocessing for pattern-effect reduction in all-optical clock recovery using a semiconductor-optical-amplifier-based fiber ring laser

We propose and experimentally demonstrate the temporal-Talbot-effect (TTE)-based preprocessing for the pattern-effect reduction in the all-optical clock recovery using a semiconductor-optical-amplifier (SOA)-based fiber ring laser (SOA-FRL). The TTE-based preprocessing successfully reduced the pattern effects of the recovered clock pulses, so that the 10-GHz clear optical clock pulses were recovered from a 10-Gbit/s return-to-zero on–off keying (RZ-OOK) pseudo-random bit sequence (PRBS) optical signal. “Peak variation” and “Pattern-dependent intensity noise (PDIN)” were proposed and were utilized as parameters to quantitatively evaluate the pattern effects, from which recovered clock pulses suffer, in the temporal domain and the frequency domain, respectively. Peak variation was reduced from 77.2% to 36.2%, and PDIN was improved from ?103 dBc/Hz to ?110 dBc/Hz with the aid of the TTE-based preprocessing. Furthermore, we examined the tolerance of the proposed technique by intentionally deviating the input signal’s bit-rate by ±190 Mbit/s (±2% of the bit-rate) from the optimum condition for the TTE. As compared with the PDIN value for the pulse train obtained by the direct injection of the non-processed signal into the SOA-FRL, the PDIN of the recovered clock pulses using the preprocessed signal indicated improvements over the entire measurement range of ±190 Mbit/s, which corresponds to the wavelength-dispersion deviation of ±56 ps/nm (±4% of the wavelength-dispersion applied to the input signal) from the optimum value.     

Construction of simulation model for spray flash desalination system

This paper describes a simulation model for a spray flash desalination system which makes fresh water from sea water by using the temperature difference between warm surface sea water and cool deep sea water. The spray flash desalination system can be modeled by using the energy conservation law and the mass conservation law. Simulation results of the model are compared with the experimental results and show the accuracy of the proposed simulation model. © 2009 Wiley Periodicals, Inc. Electr Eng Jpn, 170(4): 9–17, 2010; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20975     

Thermal Feasibility Analyses for the 1356MWe High Conversion-Type Innovative Water Reactor for Flexible Fuel Cycle

A new reactor concept of innovative water reactor for flexible fuel cycle (FLWR) is under development at Japan Atomic Energy Agency in cooperation with Japanese reactor suppliers. A design of 1,356 MWe high conversion boiling water reactor-type FLWR core, which has an instantaneous conversion ratio of 1.04, negative void coefficient, high burnup of 65 GWd/t, and 15-month operational cycle length, has been constructed. So far, studies on thermal-hydraulic characteristics have been performed for tight lattice core. Evaluation methods for the critical power and the pressure drop under both the steady and the transient states have been established, and a modified TRAC-BF1 code has been developed for the thermal-hydraulic design of the FLWR. In this paper, the thermal feasibility of the designed 1356MWe FLWR core is analyzed by using the modified TRAC-BF1 code. The analysis is first carried out for the current core design. It is confirmed that no boiling transition (BT) occurs under the steady state. However, the minimum critical power ratio (MCPR) is only about 1.08, and the BT is confirmed occurring under the postulated abnormal transient processes. Therefore, concretizations of the conditions that ensure the thermal feasibility of a natural circulation-type FLWR and a forced circulation-type FLWR are performed. As for the results, for a forced circulation-type FLWR, the operation-limited MCPR (OLMCPR) is 1.32, and the necessary minimum core coolant flow rate is 640 kg/(m²s). For a natural circulation-type FLWR, the OLMCPR is 1.19, and the necessary minimum core coolant flow rate is 560 kg/(m²s).     

Effect of aromatic nitroso-compounds on superoxide-generating activity in neutrophils

Aromatic nitroso-compounds such as nitrosobenzene inhibited the respiratory burst of intact neutrophils induced by various stimulants, including phorbol 12-myristate 13-acetate and a chemotactic peptide. The compounds also inhibited NADPH-dependent oxygen consumption by cell-free preparations of neutrophils. This indicates that nitroso-compounds act directly on the NADPH-oxidase system. The inhibitory effects induced by several nitroso-compounds, 2-nitrosotoluene, nitrosobenzene, 4-nitrosophenol, and 1-nitrosopyrrolidine, were examined and their inhibition constants, the concentrations causing 50% reduction of oxygen consumption, were found to be 0.043, 0.173, 0.672, and 32.1 mM, respectively. These values correlated well with the hydrophobicity of the compounds: a more hydrophobic compound was a more potent inhibitor against NADPH oxidase, suggesting that the oxidase has a hydrophobic site(s) for interaction with the inhibitors.     

Near-IR sensitization of nanocrystalline TiO2 with a new ruthenium complex having a 2,6-bis(4-carboxyquinolin-2-yl)pyridine ligand

A new ruthenium(II)–polypyridine complex (1) having a 2,6-bis(4-carboxyquinolin-2-yl)pyridine ligand was synthesized as a sensitizer for dye-sensitized solar cells (DSCs). This complex exhibited remarkable light-harvesting properties in the near-IR region. DSCs sensitized with 1 showed a 35% incident photon-to-current conversion efficiency (IPCE) at 900 nm.