Microstructural analysis of the stir zone of Al alloy produced by friction stir spot welding

The present study applied friction spot joining (FSJ), which was recently developed as a lap joining technique of Al alloys, to two sheets of Al alloy 6061, 1 mm in thickness, and then examined the microstructural feature in the weld. The weld had the nugget-shaped stir zone around the exit hole of the probe, and the stir zone exhibited the equiaxed grain structure having finer grain size than that of the base material. The crystallographic texture analysis using electron backscattered diffraction method suggested that the material movement occurred along the rotating direction of the welding tool in the wide region including the stir zone. In the periphery of the nugget-shaped stir zone, which was characterized as the region having the finer grain size than that of the stir zone interior, any inclusions and precipitates were not found in the SEM scale. The weld was softened around the weld centre. The softening could be explained by dissolution and/or growth of the strengthening precipitates due to thermal cycle of FSJ.     

Investigation of ochratoxin a, B and citrinin contamination in various commercial foods

Ochratoxin A (OTA), ochratoxin B (OTB) and citrinin (CIT) in commercial foods were simultaneously determined and confirmed with high-performance liquid chromatography (HPLC) and liquid chromatography coupled with tandem mass spectrometry (LC/MS/MS). The samples examined were made up of cereal, fruit, coffee, and cacao products. The limits of quantification (S/N> or =10) of OTA, OTB and CIT were 0.1 microg/kg or less. Aflatoxins (AF), deoxynivalenol (DON) and fumonisins were also surveyed. Of 157 samples examined, 44 were contaminated with OTA at levels of 0.11 to 4.0 microg/kg. At least 2 positive samples were labeled as domestics. In most positive samples, the OTA level was low, less than 1 microg/kg. The highest incidence of OTA was observed in cacao powder (10/12), followed by instant coffee (5/7), cocoa (5/8) and raisin (6/13). OTB was found in fruit and cacao products containing relatively high levels of OTA. Co-occurrence of OTA, CIT and DON was found in cereal products, and co-occurrence of OTA and AF was found in cacao products. Approximately 30% of naturally contaminated OTA in roasted coffee bean moved into the extract solution when brewed with paper filter.     

Simultaneous determination of ochratoxin A, B and citrinin in foods by HPLC-FL and LC/MS/MS

Methods using high-performance liquid chromatography with fluorescence detection (HPLC-FL) and using liquid chromatography with tandem mass spectrometry (LC/MS/MS) were developed for simultaneous determination of ochratoxin A (OTA), ochratoxin B (OTB) and citrinin (CIT) in cereal, fruit, and coffee products. The samples were extracted with ethyl acetate under an acidic condition, and then cleaned up with liquid-liquid separation. The test solutions were analyzed by reverse-phase HPLC-FL and LC/MS/MS. Mass spectral acquisition was performed in positive ion mode by applying multiple reaction monitoring. The performances of both detectors were almost equivalent. The recoveries of OTA and OTB were 87-111%, and that of CIT were 70-88%. The limits of quantification (S/N> or =10) of OTA, OTB and CIT was 0.1 mug/kg or less. These methods were considered to be useful for the determination of the three mycotoxins at low levels (0.1 microg/kg).     

An economic and energy analysis on bio-hydrogen fuel using a gasification process

Recently, in Japan, recycling technologies have been developed using waste biomass material. Waste biomass is traded in the waste materials market between users and a third-party, who receives a fee for processing them. This study is an environmental and economic analysis of a biomass energy system, which can produce hydrogen fuel for fuel cells (purity of 99.99%) as an example of an environmental business model. The experimental apparatus was made based on the moving-bed gasifier by the German company, DM2 Inc., and the hydrogen gas yield was measured. Finally, the economic viability of the future hydrogen business was estimated.The experimental results obtained gave the gas concentration of 57.5% in a Steam/Carbon ratio of 1.40 at 900 °C.Assuming the plant scale of 10 t/d, the production amount of hydrogen gas would be 21.3 kg/h. Based on the law concerning waste processing in Japan, a sizeable amount of waste biomass could be expected. Therefore, if the processing fee which is paid to the group (contractor) ranges between 5.0 and 10.0 $/t, and if the whole investment cost is 6 million dollars and the depreciation period is 15 years, the bio-hydrogen production cost using the experimental data would be 5.75–7.86 $/kg-H₂ without receiving related subsidies. In a one-third grant proportion, the cost would become 4.60–6.72 $/kg-H₂.     

Comparative study on the growth mechanisms of PAHs

The efficiencies of recently proposed, phenyl addition/cyclization (PAC), methyl addition/cyclization (MAC) and a popular hydrogen abstraction/acetylene addition (HACA) mechanisms have been examined experimentally by detecting the gas phase reaction products of pyrolysis of toluene with/without addition of benzene + acetylene by using vacuum ultraviolet (VUV) single photon ionization (SPI) time of flight mass spectrometry (TOFMS). Besides the observation of verities of large polycyclic aromatic hydrocarbons (PAHs), intense mass peaks of indene, phenylacetylene and propyne confirmed a remarkable quenching of the major active species, benzyl, phenyl and methyl radicals by acetylene. In spite of quenching, only benzyl contributed products were diminished while phenyl and methyl contributed products were enhanced. Uniquely observed symmetrical PAHs; corrannulene/coronene; formed by the active involvement of PAC, HACA and/or MAC mechanisms, reflects the interdependencies of these mechanisms. Individually, PAC was found highly efficient for endless growth, HACA for filling triple fusing site and MAC for expanding cyclotetra/pentafused into benzenoid structure, respectively.     

Numerical computation on the control of aerial flow by the magnetizing force in gravitational and nongravitational fields

Two-dimensional numerical computations were carried out in order to examine the effect of magnetizing force for the air in a cylindrical container with thermal and magnetic field gradients. In a gravitational field, the air was driven by both gravitational and magnetizing forces, and flow pattern and the heat transfer rate greatly depended on the axial position of the coil. Moreover, when the magnetizing and gravitational forces cancel out each other, convection became almost quiescent. On the other hand, the aerial flow was induced by the magnetizing force even in a nongravitational field, and the air behaved like an electrically conducting fluid.     

Inhibitory effect of high concentrations of ferric ions on the activity of Acidithiobacillus ferrooxidans

The influence of high concentrations of ferric ions on the biochemical activity of Acidithiobacillus ferrooxidans was studied using intact cells. The specific oxidation rate of ferrous ions decreased with increasing ferric ion concentration. Lineweaver-Burk plots revealed typical competitive inhibition kinetics, because the slopes varied with the ferric ion concentration. A linear relationship between the slope and the square of the ferric ion concentration revealed that the iron-oxidizing enzyme system of A. ferrooxidans was competitively inhibited by about two molecules of ferric ion. The kinetic equation based on this inhibition model agreed with the experimental observation at a high ferric ion concentration where the bacterium is usually exposed in bioleaching and biooxidation plants.     

Polysulfide reduction using sulfate-reducing bacteria in a photocatalytic hydrogen generation system

A hydrogen generation process using photocatalytic reactions has been proposed. In this process, hydrogen sulfide is a source of hydrogen and is turned into polysulfide. In order to establish the cyclic operation of a photocatalytic hydrogen generation system, it is necessary to convert polysulfide back into hydrogen sulfide with a small energy input. This paper proposes the use of sulfate-reducing bacteria (SRB) for the regeneration of hydrogen sulfide. Batch cultivation of natural source SRB samples were carried out using a culture medium containing polysulfide as the only sulfur compound source. SRB produced hydrogen sulfide from several kinds of polysulfide sources, including a photocatalytic hydrogen generation-produces solution. Production lag phase and production rate of hydrogen sulfide were affected by initial polysulfide concentration. SRB activity was inhibited at high initial polysulfide concentrations. SRB enrichment culture T2, exhibited the highest hydrogen sulfide production rate, and was able to utilize several kinds of organic matter as the electron donor. The results suggest the possibility of using large biomass sources, such as sewage sludge and the raw garbage in a hydrogen generation system. We developed speculative estimates that an SRB based hydrogen generation system is feasible.     

Improvement in mechanical properties of dental cast Ti-6Al-7Nb by thermochemical processing

Hydrogenation and dehydrogenation, that is, thermochemical processing (THP) and its variation with a post-heat treatment (THPH), are investigated in order to improve the balance of strength, elongation, and fatigue strength of cast Ti-6Al-7Nb and Ti-6Al-4V for dental applications. Microstructures of both cast alloys change from coarse Widmanst?tten α structure to super fine α structure with an average diameter of 3 μm by conducting THP or THPH. Tensile strength and fatigue limit of cast Ti-6Al-7Nb and Ti-6Al-4V increase by around 10 and 40 pct, respectively, as compared with those of both as-cast alloys. The balance of strength and ductility of cast Ti-6Al-7Nb is improved by conducting THPH as compared with the case where THP is conducted. This improvement is due to the plastic deformability of unstable β phase because the lattice constant of β phase in each alloy conducted with THPH is much greater than that of each as-cast alloy.