Steelmaking technology for a sustainable society

For the reduction of CO₂ emission, two major developments are being conducted in COURSE50 (“ CO₂ Ultimate Reduction in the Steelmaking Process by Innovative Technologies for Cool Earth 50”). The one is separation of CO₂ gas from BFG (Blast Furnace Gas) and recharge of the rest of BFG including H₂ and CO into blast furnace. Hydrogen iron ore reduction technology is also going to be developed. The other one is amplification of H₂ gas from CH₄, for example, in COG (Coke Oven Gas). The produced hydrogen gas will be supplied to the society or the reformed COG will be charged to blast furnace. In addition to these drastic challenging technology developments, a variety of measures for CO₂ reduction is under taken. In the frame of Asia-Pacific Partnership on Clean Development and Climate, the best available technology for energy savings are discussed to be transferred within seven member nations, which has the effect of 1.27 million ton reduction of CO₂ emission a year. By supplying energy saving steel products to society such as high strength steels for automobiles and ships, which realizes the fuel consumption reduction, high performance electrical steels for motors and transformers, which realize electricity loss reduction, and by recycling waste city plastics and tires in steel processes for hydrogen gas generation, chemical raw material conversion and iron ore reduction, etc., it is expected that equivalent 10% reduction of CO₂ gas emission in steel production is counted. In steelmaking process the reduction of refining slags contributes materials use efficiency and less emission of unuseful byproducts. The control and utilization of nonmetallic inclusions, such as deoxidation products, are one of the key technology for obtaining product performance, which is required in the above-mentioned steel products. In order to optimize steelmaking process for these purposes, computational thermodynamics is applied. Optimization of demanganization, and control of chemical composition of nonmetallic inclusions by the use of computational thermodynamics are mentioned.     

Nondestructive measurement of machining-induced amorphous layers in single-crystal silicon by laser micro-Raman spectroscopy

Laser micro-Raman spectroscopy was used to examine silicon wafers precision machined by diamond tools, and the results were compared with transmission electronic microscopic results. It was found that near-surface amorphous layers were generated by machining and there was a strong correlation between the thickness of the amorphous layer and the Raman intensity ratio of the amorphous phase to the crystalline phase. This finding provides the feasibility of a fast, inexpensive, nondestructive and quantitative measurement approach for subsurface damages of semiconductor materials by using laser micro-Raman spectroscopy. The effective measurement range was experimentally investigated and the sensing limits were theoretically discussed from the aspect of light scattering and light absorption with a double-layer material model.     

Thermal conductivity of ramie fiber drawn in water in low temperature

To understand the effect of extension of molecular chain in amorphous region in polymer fibers to thermal conductivity, the thermal conductivity, tensile modulus and crystal orientation angle of ramie fibers and those drawn by the stress of 17.4 kg/mm² (water treatment) in the water were investigated. The tensile modulus of ramie fiber in fiber direction increased from 61 to 130 GPa by drawing in the water. The crystal orientation angles of ramie fiber with and without water treatment were measured by X‐ray diffraction. The orientation degrees of ramie fibers without and with water treatment were estimated as 92.9 and 93.6%, respectively. Therefore, the tensile modulus increases two times as that of blank ramie by water treatment although crystal orientation angle does not change distinctly. The increasing of tensile modulus of ramie fiber by water treatment was explained by extension of the molecular chains in the amorphous region. Thermal conductivities of ramie fibers with and without water treatment were measured in the fiber direction in the temperature range from 10 to 150 K. Thermal conductivity of ramie fiber in the fiber direction increased by water treatment. The increasing ratio of thermal conductivity by water treatment agreed to that of sound velocity induced by increasing tensile modulus. Those results suggest that thermal conductivity of polymer fiber increase by the extension of molecular chains in the amorphous region. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2196–2202, 2006     

Theoretical Model of Impact Damage in Structural Ceramics

This paper presents a mechanistically consistent model of impact damage based on elastic failures due to tensile and shear overloading. An elastic axisymmetric finite element model is used to determine the dynamic stresses generated by a single particle impact. Local failures in a finite element are assumed to occur when the primary/secondary principal stresses or the maximum shear stress reach critical tensile or shear stresses, respectively. The succession of failed elements thus models macrocrack growth. Sliding motions of cracks, which closed during unloading, are resisted by friction and the unrecovered deformation represents the "plastic deformation" reported in the literature. The predicted ring cracks on the contact surface, as well as the cone cracks, median cracks, radial cracks, lateral cracks, and damage-induced porous zones in the interior of hot-pressed silicon nitride plates, matched those observed experimentally. The finite element model also predicted the uplifting of the free surface surrounding the impact site.     

Characteristics of permeation and separation for propanol isomers through poly(vinyl alcohol) membranes containing cyclodextrin

Poly(vinyl alcohol) membranes containing cyclodextrin (CD–PVA membrane) were prepared and characteristics of permeation and separation for propanol (PrOH) isomers through the CD–PVA membranes were investigated by pervaporation and evapomeation. Evapomeation was more effective for the separation of PrOH isomers through the CD–PVA membrane than was pervaporation. The CD–PVA membrane more preferentially permeated n-PrOH than i-PrOH from their mixtures. In particular, the mixture of 10 wt % n-PrOH concentration was concentrated to about 45 wt % through the CD–PVA membrane. Both permeability and selectivity for n-PrOH were improved with an increase of CD content in the membrane. The results were supported by the fact that the affinity of CD for n-PrOH was stronger than that for i-PrOH. The permeation mechanism of PrOH isomers through the CD–PVA membrane is discussed based on the solution–diffusion theory. © 1994 John Wiley & Sons, Inc.     

Pitting corrosion mechanism of Type 304 stainless steel under a droplet of chloride solutions

Pitting corrosion of Type 304 stainless steel under drops of MgCl₂ solution has been investigated to clarify the rusting mechanism in marine atmospheres. A pitting corrosion test was performed under the droplets with various combinations of the diameter and thickness (height) by exposure to a constant relative humidity. Probability of occurrence of pitting corrosion decreased with decreasing the diameter and thickness. Pitting corrosion progressed only when the [Cl⁻] exceeded 6 M (RH < 65%). In almost cases, there was a small hole (∼10 μm diameter) in the center of a single pit, which may be the trace of an inclusion particle like MnS dissolved out. The pitting corrosion mechanism of Type 304 under droplets containing chloride ions has been proposed.     

Development of Flexible Piezoelectric Strain Sensor Array

In this paper, we present a novel flexible sensor array manufacturing process that involves transfer printing methods using a chip mounter with a vacuum collet. We successfully transfer‐printed continuously very fragile microelectromechanical systems (MEMS)‐based 5‐mm‐long, 1‐mm‐wide, 5‐μm‐thick high‐aspect‐ratio ultrathin PZT (1.9 μm)/Si (3 μm) strain sensors onto a polyimide based flexible printed‐circuit (FPC) substrate with etched Cu wiring. Then, we connected the sensors to the Cu wiring by printing insulating and conductive pastes using a screen printer. The output voltage based on the deformation behavior of the test plate was generated from the flexible piezoelectric strain sensor array attached to the plate. Therefore, the developed piezoelectric sensor array is capable of easily performing the distribution measurement of the strain leading to damage such as cracks.     

Controlled Production of Amyloid β Peptide from a Photo‐Triggered,Water‐Soluble Precursor “Click Peptide“

In biological experiments, poor solubility and uncontrolled assembly of amyloid β peptide (Aβ) 1–42 pose significant obstacles to establish an experiment system that clarifies the function of Aβ1–42 in Alzheimer's disease (AD). Herein, as an experimental tool to overcome these problems, we developed a water‐soluble photo‐“click peptide” with a coumarin‐derived photocleavable protective group that is based on an O‐acyl isopeptide method. The click peptide had nearly 100‐fold higher water solubility than Aβ1–42 and did not self‐assemble, as the isomerized structure in its peptide backbone drastically changed the conformation that was derived from Aβ1–42. Moreover, the click peptide afforded Aβ1–42 quickly under physiological conditions (pH 7.4, 37 °C) by photoirradiation followed by an O–N intramolecular acyl migration. Because the in situ production of intact Aβ1–42 from the click peptide could improve the difficulties in handling Aβ1–42 caused by its poor solubility and highly aggregative nature, this click peptide strategy would provide a reliable experiment system for investigating the pathological function of Aβ1–42 in AD.     

α-松油烯为原料的单萜衍生物合成及其构造解析

把α-松油烯与马来酸酐的分子间Diels-Alder环加成反应产物1-甲基-4-（1-甲基乙基）-双环[2．2．2]-5-辛烯-2,3-二酸酐（1）,在甲醇溶剂中,用Raney Ni为催化剂进行加氢,获得了加氢产物1-甲基-4-（1-甲基乙基）-双环[2．2．2]辛烷-2,3-二酸酐（2）,然后,对化合物1和2分别进行加水分解反应获得了二羧酸化合物1-甲基-4-（1-甲基乙基）-双环[2．2.2]-5-辛烯-2,3-二羧酸（3）和-个新化合物1-甲基-4-（1-甲基乙基）-双环[2．2．2]辛烷-2,3-二羧酸（4）。用^1HNMR（^1H-^1H Cosy）以及^13CNMR（DEPT,HMQC,HMBC,NNE,INADEQUATE）高分解能核磁共振测定手法对化合物1～4进行了详细的解析和化学位鹈的归属．     

Measurement of radar backscatter from rough soil surfaces using linear and circular polarizations†

Radar backscatters from loam with a dry bulk density of 0·6g/cm³ have been measured at 9·9 GHz using both linear and circular polarizations. The sensitivity of radar return to soil moisture content has been obtained at five polarization combinations, HH, VV, HV, LR and LL (L and R denote the left-circular and the right-circular polarizations, respectively). Comparison of the moisture sensitivities shows that the sensitivity of HV is the highest among five polarizations and the sensitivity of LL is slightly higher than that of HH, VV and LR. Surface scatter theories are discussed in relation to the moisture sensitivities of five polarizations.