对CN6136 D车床主轴电机控制电路的改进

CN6136 D车床主轴电机的控制电路如图1(仅画出正、反转控制的辅助电路),其中SQ1、SQ2、SQ3是一只组合行程开关,由正、反转操作杆控制。正转时SQ1、SQ2被压下动作,反转时SQ2、SQ3被压下动作,SQ4是皮带罩开关,保证必须盖上皮带罩后方可起动。KA是零位保护兼冷却泵接触器,零位保护接触器的作用是保证当操作杆未置于零位(中间停止位置)时送电或者在工作过程中突遇停电又马上恢复供电时,车床不会自行起动,以防发生意外。如要起动车床,必须把操作杆归零,让KA吸合,方可进行正常操作。从图1可见该控制电路存在以下几个问题:1·急停按钮SB1…     

高温合金晶粒尺寸的超声评价方法及检测装置

针对超声声速、衰减系数、非线性系数等特征参数表征GH4169晶粒尺寸存在检测误差较大的问题，以指数函数为映射函数，将多个超声特征参数归一化后融合构造出新的特征参数，建立以平均绝对误差最小为优化目标的优化问题，并结合遗传算法进行求解，从而确定最优超声多参数评价模型，开发实时超声检测与晶粒尺寸评价相结合的检测装置并进行实验验证。结果表明，所构建的超声多参数评价误差小、单调性好；超声检测装置在已知模型的基础上，可对实时采集的超声A扫信号进行特征提取并计算检测位置的平均晶粒尺寸。     

基于DXF文件的曲线拟合方法的设计与实现

现有的基于微机开发的数控加工系统都是人工调试完成后加载运行,为了能够依据AUTOCAD绘图系统提供的信息自动生成数控加工代码,本文对基于PMAC卡的数控加工代码生成及动态在线监测系统研制过程中遇到的问题进行了研究,重点研究了如何利用DXF文件中的参数进行曲线拟合,详细介绍了NURBS曲线算法的实现,为后续的工作打下了基础。     

Influence of the stress,strain, and temperature on the surface roughness of an AlSl 52100 steel due to an orthogonal cut

In recent years, the finite element method (FEM) has become the main tool for simulating the metal cutting process because research based on trial and error is time consuming and requires high investment. Early studies were done by different investigators. In this research AISI 52100, hardened steel (62 HRC) was selected for an orthogonal machining process as well as metal cutting simulation using the software DEFORM-2D. This software is based on a forging process and has been adapted to an orthogonal machining process. The results of simulated cutting forces were compared with experimental cutting force data to validate the orthogonal cut simulation. Also, the surface roughness was measured, and the influence of the stress, strain, and temperature on the surface roughness was studied.     

Analysis of Intermetallic Phases Formed on Surface Vapor Oxidized H13 Hot Work Steels in Molten Aluminum

In this paper, the author dipped surface vapor oxidized H13 steel specimens into 700℃ molten aluminum liquid for a certain period of time. Analyze the intermetallic phases formed on the H13 samples surface with optical microscope and X-ray diffraction method. The observation of immersion test sample's cross-section shows that Fe3O4 film will protect die substrate from molten aluminum erosion. The identification of the intermetallic phases reveals that they consist of 2parts, which is named as the composite layer and the compact layer. Further investigations are made in order to know the phase constituents of the 2 layers, they are Al8Fe2Si (outer composite layer), (AlCuMg) and Al5Fe2 (compact layer),respectively. The experimental results show that on the same specimen, a convex surface with bigger radius of curvature is more likely to be molten and the melting loss speed is also faster than a flat and smooth surface. The thickness of compact layer on a smooth surface is much bigger than that of the convex surface. Therefore, the author supposes the compact layer is favorable in stabilizing the die surface material from further melting loss, as their formation on the die surface, the melting loss speed will decrease.     

Fe3Al/Q235异种材料扩散焊界面相结构分析

采用X射线衍射、透射电镜和电子衍射技术对Fe3Al/Q235真空扩散焊界面附近的微观相结构进行了试验研究。试验结果表明，当加热温度1050～1080℃，保温时间60min，压力9.8MPa时，Fe3Al金属间化合物与Q235钢扩散焊界面附近形成了明显的扩散过滤区，该过渡区由Fe3Al相和a-Fe(Al）固深体构成，显微硬度约为480～540HM，不存在含铝校较高的高硬度脆性相。有利于提高Fe3Al/Q235扩散过滤区的韧性，提高扩散焊接头的抗裂纹能力。扩散过滤区中的Fe3Al相与a-Fe(Al）固溶体之间存在着（110）a-Fe(Al)//(011)Fe3Al和[001]a-Fe(Al)//[100]Fe3Al的晶体学取向关系。     

钨极氩弧焊逆变电源系统PI控制的Simulink仿真整定

钨极氩弧焊(GTAW)逆变电源系统是典型的大信号非线性系统，很难用线性化小信号的解析方法进行近似估计，作者利用Matlab中具有建模、分析和仿真等多功能的Simulink工具包，根据逆变电源的控制结构及GTAW电弧负载的特点，建立了由PI调节的GTAW逆变电源-电弧闭环系统的模型，在此基础上，进行了Simulink仿真研究，并进行了PI参数的调整。研究表明，PI调节的比例系数对系统的e动态响应有较大的影响，积分系数对消除系统的稳态误差起着较大的作用，同时，若这两个参数选择不当，将会造成系统的不稳定。     

原位生成Al2O3、TiB2和Al3Ti/Al复合材料的热循环行为

本文研究了Al-TiO2-B系原位生成Al2O3、TiB2和Al3Ti/Al颗粒增强铝基复合材料的热循环行为，研究结果表明了纯铝及B／TiO2摩尔比分别为0、1和2的颗粒增强铝基复合材料的热循环行为具有以下结果，纯铝和复合材料热循环后均产生了残余应变和滞后环；Al-TiO2-B系列复合材料热循环应变的各项指标均比纯铝基体大大降低，且具有较小的内耗功和较好的热稳定性，可以预测其具有较高的热疲劳寿命，热循环曲线能很好的评估复合材料在温度循环变化的环境中工作时的热稳定性和热疲劳。     

杭州湾跨海大桥钢管桩的涂层防护

杭州湾跨海大桥采用钢管桩沉桩基础。钢管桩的腐蚀问题采用涂层加阴极保护的防护体系,其中涂层部分采用单层/双层/三层重防腐环氧粉末喷涂防护方案解决。介绍了三种涂层结构及其用途。