Prediction of flank wear by using back propagation neural network modeling when cutting hardened H-13 steel with chamfered and honed CBN tools

Productivity and quality in the finish turning of hardened steels can be improved by utilizing predicted performance of the cutting tools. This paper combines predictive machining approach with neural network modeling of tool flank wear in order to estimate performance of chamfered and honed Cubic Boron Nitride (CBN) tools for a variety of cutting conditions. Experimental work has been performed in orthogonal cutting of hardened H-13 type tool steel using CBN tools. At the selected cutting conditions the forces have been measured using a piezoelectric dynamometer and data acquisition system. Simultaneously flank wear at the cutting edge has been monitored by using a tool makers microscope. The experimental force and wear data were utilized to train the developed simulation environment based on back propagation neural network modeling. A trained neural network system was used in predicting flank wear for various different cutting conditions. The developed prediction system was found to be capable of accurate tool wear classification for the range it had been trained.     

COMPOSITIONAL ANALYSIS OF NORTH SEA OILS

ABSTRACT

The molar fluid composition of either the reservoir fluid or the well stream is determined by combining the true boiling point (TBP’) distillation data with gas chromatographic (GC) analysis of the light ends. For the purpose of thermodynamic simulation of phase behavior of petroleum reservoir fluids, in addition to the compositional data, physical properties of the pseudo fractions, i.e. density and molecular weight are required. A major drawback of the TBP distillation is the fact that the fractions contain typically 20 -30 % of the material outside the defined boiling range. Another significant issue is the use of generalized density and molecular weight data in the absence of experimentally determined values. This can introduce major inaccuracies in the phase behavior calculations because the generalized value of density and molecular weight significantly differ in each oil based on the paraffin-naphthene-aromatic distribution and its geographic origin.

In this work we have performed the true TBP distillation of 7 stabilized North Sea oil samples. All the oils were distilled from carbon number 6 to 19 and the distillation was terminated at C₂₀₊, which was termed as the residue. We have performed analysis of the Cm fraction of each oil by gas chromatography. Subsequently, the specific gravity and molecular weights of the TBP fractions were determined and compared with the generalized values, which indicated major differences. In addition, the superiority of the PVT calculations for a volatile oil and a gas condensate using the experimentally determined specific gravity and molecular weight of the pseudo fractions against the generalized properties is also demonstrated.     

Sensitivity Analysis of Interfacial Tension Predictions for Hydrocarbon Fluids

The interfacial tension (IFT) of hydrocarbon fluids is commonly predicted by either the parachor method or the scaling law. The methods require equilibrium liquid and vapor phase composition and density. An equation of state would normally be required if experimental values are not available. However, the computation of density for simple hydrocarbons and reservoir fluids, despite the important advances achieved by cubic equations of state, still remains a weak link in these types of calculations. Thus, there exists a need to investigate the qualitative and quantitative effects, of such inaccuracies in the density, on IFT predictions. Moreover, the study presented in this work would be useful in reservoir engineering and enhanced oil recovery calculations. The results presented in this work indicate that the methods are highly sensitive to the inaccuracies in the density of both the liquid and the vapor phases. An error of around 10% in the liquid or the vapor density can result in an error of up to 200% in the estimated IFT. Two binary and one ternary mixture for which measured data on IFT, composition and density is reported in the literature form the basis of this study.     

Optimization of conditions for hydrogen production from complex dairy wastewater by anaerobic sludge using desirability function approach

Present study deals with the multiple-response optimization for biohydrogen production using anaerobic sludge and outstanding approach to overcome the drawbacks of conventional response surface methodology (RSM). Dairy wastewater was used as source in batch fermentation was followed for this study. Response surface methodology (RSM), based on a three level, four variable Box–Behnken design, was employed to obtain the best possible combination of substrate concentration, pH, COD/N ratio and COD/P ratio for maximum H₂ yield (HY) and specific hydrogen production rate (SHPR). Experimental data were evaluated by applying RSM integrating a desirability function approach. The optimum H₂ yield and SHPR conditions were: substrate concentration 15.3 g COD/L, pH 5.5, COD/N ratio 100.5 and COD/P ratio 120 with maximum overall desirability D of 0.94. The confirmation experiment under these optimal condition showed a HY and SHPR of 13.54 mmol H₂/g COD and 29.91 mmol H₂/g-VSS.d, respectively. This was only 0.22% and 0.20%, respectively, different from the predicted values, suggesting that the desirability function approach with RSM was a useful technique to get the maximum H₂ yield and SHPR simultaneously.     

Heat Transfer Analysis for Gas-to-Liquids Transportation Through Trans Alaska Pipeline

Gas-to-liquids (GTL) technology involves the conversion of natural gas to liquid hydrocarbons. In this article, theoretical studies have been presented to determine the feasibility of transporting GTL products through the Trans-Alaska Pipeline System (TAPS). To successfully transport GTL through TAPS, heat loss along the route must be carefully determined. This study presents heat transfer and fluid dynamic calculations to evaluate this feasibility. Because of heat loss, the fluid temperature decreases in the direction of flow and this affects the fluid properties, which in turn influence convection coefficient and pumping power requirements. The temperature and heat loss distribution along the pipeline at different locations have been calculated. Fairly good agreement with measured oil temperatures is observed. The powers required to pump crude oil and GTL individually, against various losses have been calculated. Two GTL transportation modes have been considered; one as a pure stream of GTL and the second as a commingled mixture with crude oil. These results show that the pumping power and heat loss for GTL are less than that of the crude oil for the same volumetric flow rate. Therefore, GTL can be transported through TAPS using existing equipment at pump stations.     

In Situ Liquid-Cell TEM Observation of Multiphase Classical and Nonclassical Nucleation of Calcium Oxalate

Calcium oxalate (CaOx) is the major phase in kidney stones and the primary calcium storage medium in plants. CaOx can form crystals with different lattice types, water contents, and crystal structures. However, the conditions and mechanisms leading to nucleation of particular CaOx crystals are unclear. Here, liquid-cell transmission electron microscopy and atomistic molecular dynamics simulations are used to study in situ CaOx nucleation at different conditions. The observations reveal that rhombohedral CaOx monohydrate (COM) can nucleate via a classical pathway, while square COM can nucleate via a non-classical multiphase pathway. Citrate, a kidney stone inhibitor, increases the solubility of calcium by forming calcium-citrate complexes and blocks oxalate ions from approaching calcium. The presence of multiple hydrated ionic species draws additional water molecules into nucleating CaOx dihydrate crystals. These findings reveal that by controlling the nucleation pathways one can determine the macroscale crystal structure, hydration state, and morphology of CaOx.     

Bone cell–materials interaction on alumina ceramics with different grain sizes

The objective of this work was to study adhesion, proliferation and differentiation of osteoblast cells (OPC1) on alumina ceramic, a bio-inert material. Alumina ceramic with different average grain sizes, 1 μm and 12 μm, respectively, were used in as-prepared condition without any grinding and polishing to understand the influence of grain size on cell–material interactions. Scanning electron microscopy and confocal imaging were used to study attachment, adhesion and differentiation of OPC1 cells. Cells attached, proliferated and differentiated well on both the substrates. Adhesion of cells, as assessed by observing the production of vinculin, was found to be a consistent phenomenon on both the substrates. On day 5 of cell culture, significant cell-attachment was observed and vinculin was detected throughout cytoplasm. MTT assay showed that proliferation of OPC1 cells was consistently higher in the case of 12 μm-alumina. Cells of different morphology, nodular, plate-like as well as elongated, were found to get anchored at grains, grain boundaries as well as pores. On day 16, there were clear signs of mineralization as well. Over all, alumina with average grain size of 12 μm showed better cell-attachment, growth and differentiation compared to 1 μm grain size samples.     

多核方法满足LTE SoC设计挑战

LTE的性能需求是3G网络的100-1,000倍。单核DSP已不足以满足这样的性能,采用多核方法,且每个核均针对任务进行特殊优化,将可以帮助设计师高效实现LTE处理所需的性能。     

Comparative studies on the physical properties of TEOS,TMOS and Na<Subscript>2</Subscript>SiO<Subscript>3</Subscript> based silica aerogels by ambient pressure drying method

In order to compare the various precursors of silica aerogels, three different precursors namely TMOS, TEOS and Na₂SiO₃ were studied in this paper. The property differences of the aerogels caused by the three precursors were discussed in terms of reaction process, gelation time, pore size distributions, thermal conductivity, SEM, hydrophobicity and thermal stability. It has been found that the gelation time of the silica gel is strongly dependent on the type of precursor used. During the surface modification process, organic groups were attached to the wet gel skeletons transforming the hydrophilic to the hydrophobic which were characterized by Fourier Transform Infrared spectroscopy (FTIR). It has been found that the contact angle of the Na₂SiO₃ and TMOS precursor based aerogels with water have the higher contact angle of 149° and whereas Na₂SiO₃ precursor based aerogel has the lower contact angle of 130°. The thermal conductivities of the Na₂SiO₃ and TMOS based aerogels have been found to be lower (0.025 and 0.030 W m^?1 K^?1, respectively) compared to the TEOS based (0.050 W m^?1 K^?1) aerogels. The pore sizes obtained from the N₂ adsorption measurements varied from 40 to 180, 70 to 190, and 90 to 200 nm for the TEOS, TMOS and Na₂SiO₃ precursor based aerogels, respectively. The scanning electron microscopy studies of the aerogels indicated that the Na₂SiO₃ and TMOS based aerogels show narrow and uniform pores while the particles of SiO₂ network are very small. On the other hand, TEOS aerogel show non-uniform pores such that the numbers of smaller size pores are less compared to the pores of larger size while the SiO₂ particles of the network are larger as compared to both Na₂SiO₃ and TMOS aerogels. Hence, the surface are of the aerogels prepared using TEOS precursor has been found to be the lowest (~620 m² g^?1) compared to the Na₂SiO₃ (~868 m² g^?1) and TMOS (~764 m² g^?1) aerogels.     

Superhydrophobic surfaces with silane‐treated diatomaceous earth/resin systems

Superhydrophobic coatings were prepared using fluorosilane‐treated diatomaceous earth (DE) with either polyurethane or epoxy binders. The surface wettability and morphology of the films were analyzed using contact angle measurements and scanning electron microscopy (SEM), respectively. The water contact angles were studied as a function of the fluorocarbon fraction on DE and the particle loadings of treated DE in the coating. The contact angles exceeded 150° for coatings with at least 0.02 fluorocarbon fraction (mass of fluorosilane/mass of particle) on the DE and with 0.2 particle loadings (mass of treated particles/mass of coating). The water contact angles of the surfaces were dependent on the nature of the binder below 0.2 particle loadings of the superhydrophobic DE particles, but were independent of the binder type after attaining superhydrophobicity. The results were consistent with the superhydrophobicity resulting from the migration of the superhydrophobic DE moving to and covering the surfaces completely. It was also shown that the treatment with fluorosilanes restricted the pores in DE and reduces the specific surface area of the material. However, these changes had effectively no effect on the superhydrophobicity of the coatings. The results of this work clearly identify some important considerations relative to producing superhydrophobic coatings from inexpensive diatomaceous earth. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44072.