Preparation and characterization of low-halogen and nonhalgoen fire-resistant low-smoke (FRLS) cable sheathing compound from blends of functionalized polyolefins and PVC

An attempt is made to develop a novel series of cable sheathing compounds with variation in chlorine content and sufficient fire retardance and unique low-smoke characteristics. These are prepared by blending PVC and functionalized polyolefins in different compositions. PE and EPDM have been functionalized by grafting dibutyl maleate (DBM) using DCP as initiator. FRLS compounds made from PVC-functionalized polyolefin blends possess the special characteristics of low-smoke, low-acid-gas generation, increased fire retardance, and improved volume resistivity, which are much better in comparison with a typical PVC sheathing compound. Thermoplastic elastomer (TPE) based nonhalogen FRLS compounds are also reported. The mechanisms for grafting, polymer-polymer and polymer-filler interactions have been presented.     

Algorithm for computation of molecular weight distribution and its moments in reversible step-growth polymerization in batch reactors

The differential equations governing the molecular weight distribution (MWD) in step-growth polymerization are coupled and nonlinear and a large number of them must be solved simultaneously to keep the truncation error low. In this work, these equations have been decoupled so that they can be solved sequentially. The solution of these is independent of the truncation error and there is considerable saving of computation time. To demonstrate the efficiency of the algorithm, the formation of polyethylene terephthalate (PET) in batch reactors with ethylene glycol evaporating has been analyzed. The feed to the reactor is taken as polymer with its oligomers present according to the Flory's distribution. The effect of pressure and temperature of the reactor on the progress of polymerization has been modelled and evaluated. The amount of ethylene glycol distilled, the concentrations of the first five oligomers Q₁ to Q₅, the number average chain length, and the polydispersity index of the polymer have been determined. It is shown that the reduced pressure and increased temperature reduce the concentration of the condensation product in the reaction mass, thus pushing the polymerization in the forward direction. Lastly the CPU time on Dec 1090 using this algorithm is only 0.40 s compared to about 10 min for similar computations using other existing methods.     

Influence of ZnO nanoparticles on the cure characteristics and mechanical properties of carboxylated nitrile rubber

Zinc oxide (ZnO) nanoparticles assembled in one dimension to give rod‐shaped morphology were synthesized. The effect of these ZnO nanoparticles (average particle size ～ 50 nm) as the curing agent for carboxylated nitrile rubber was studied with special attention to cure characteristics, mechanical properties, dynamic mechanical properties, and swelling. These results were compared with those of the conventional rubber grade ZnO. The study confirmed that the ZnO nanoparticles gave a better state of cure and higher maximum torque with a marginal decrease in optimum cure time and scorch time. The mechanical properties also showed an improvement. There was an increase in tensile strength by ～ 120%, elongation at break by ～ 20%, and modulus at 300% elongation by ～ 30% for the vulcanizate cured with ZnO nanoparticles, as compared with the one containing rubber grade ZnO. Dynamic mechanical analysis revealed that the vulcanizates exhibited two transitions—one occurring at lower temperature due to the T_g of the polymer, while the second at higher temperature corresponding to the hard phase arising due to the ionic structures. The second transition showed a peak broadening because of an increase in the points of interaction of ZnO nanoparticles with the matrix. The tan δ peak showed a shift towards higher T_g in the case of ZnO nanoparticle‐cured vulcanizate, indicating higher crosslinking density. This was further confirmed by volume fraction of rubber in the swollen gel and infrared spectroscopic studies. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Nighttime face recognition at large standoff: Cross-distance and cross-spectral matching

Face recognition in surveillance systems is important for security applications, especially in nighttime scenarios when the subject is far away from the camera. However, due to the face image quality degradation caused by large camera standoff and low illuminance, nighttime face recognition at large standoff is challenging. In this paper, we report a system that is capable of collecting face images at large standoff in both daytime and nighttime, and present an augmented heterogeneous face recognition (AHFR) approach for cross-distance (e.g., 150 m probe vs. 1 m gallery) and cross-spectral (near-infrared probe vs. visible light gallery) face matching. We recover high-quality face images from degraded probe images by proposing an image restoration method based on Locally Linear Embedding (LLE). The restored face images are matched to the gallery by using a heterogeneous face matcher. Experimental results show that the proposed AHFR approach significantly outperforms the state-of-the-art methods for cross-spectral and cross-distance face matching.     

Effect of graft chain length of the stabilizer on dispersion polymerization of methyl methacrylate in petrol

To carry out dispersion polymerization of methyl methacrylate (MMA) in petrol, we have used a poly(MMA) grafted-poly(12-hydroxystearic acid) copolymer as the stabilizer. This special copolymer was prepared as a solution in a mixture of ethyl acetate and butyl acetate solvents. We investigated the effect of graft chain length of the stabilizer on the dispersion polymerization in petrol. We synthesized the stabilizer copolymer with n = 1–4 and determined the rate and the molecular weight of the PMMA formed. There is no dispersion polymerization for n = 1. However, for any other n, for a given stabilizer concentration, as the chain length of the graft is increased, the molecular weight as well as the rate of PMMA formation increases. As opposed to this for a given graft length as the concentration of the stabilizer increases, the molecular weight of PMMA first rises, but for a larger concentration, it begins to fall after undergoing a maximum. In this work, we modeled the heterogeneity of the reaction mass and proposed a mathematical model for dispersion polymerization of MMA in petrol. The computer results are found to conform to the experimentally observed molecular weight of the PMMA. © 1993 John Wiley & Sons, Inc.     

Influence of untreated and novel electron‐beam‐modified surface‐coated silica filler on the thermorheological properties of ethylene–octene copolymer

We developed surface‐modified silica fillers by coating these with an acrylate monomer, trimethylolpropane triacrylate, or a silane coupling agent, triethoxyvinyl silane, followed by electron‐beam irradiation at room temperature. These were incorporated in an ethylene–octene copolymer rubber. Thermorheological studies of the unvulcanized ethylene–octene copolymer and its untreated and modified silica‐filled composites were done with a shear dynamic oscillating rheometer. Modification of the silica filler, especially via the silanization process followed by electron beam treatment, significantly reduced filler–filler networking as revealed from the log–log plots of storage modulus and complex shear viscosity, and its real component. The rheological complexity of the compositions was analyzed from a double logarithmic plot of the storage modulus and loss modulus. The results obtained from the master curves constructed on the basis of the time–temperature superposition principle and the activation energy calculated from the Arrhenius equation for the flow of above these compounds further supported these findings. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2453–2459, 2003     

Anisotropy in mechanical and dynamic properties of composites based on carbon fiber filled thermoplastic elastomeric blends of natural rubber and high density polyethylene

The effects of short carbon fibers on static and dynamic properties of thermoplastic elastomeric blends of natural rubber (NR) and high density polyethylene (HDPE) have been studied. Both mechanical and dynamic properties are dependent on fiber concentration. The fiber aspect ratio ranges from 20 to 30. Adhesion between fiber and matrix is evident from the SEM photomicrographs of the failed composites and from variation of relative damping properties. Fiber orientation occurring during processing causes anisotropy in the physical properties. In composites with longitudinally oriented fibers, tensile failure occurs by both fiber pullout and breakage, while in composites with transversely oriented fibers, matrix failure dominates. The incorporation of fibers into the matrix lowers the tan δ_max value, but no change in glass transition temperature is observed.     

Dynamic mechanical properties of styrene‐butadiene rubber vulcanizate filled with electron beam modified surface‐treated dual‐phase filler

The influence of the electron beam modification of a dual‐phase filler on the dynamic mechanical properties of styrene‐butadiene rubber (SBR) is investigated in the presence and absence of trimethylol propane triacrylate or triethoxysilylpropyltetrasulfide. Electron beam modification of the filler results in reduction of the tan δ at 70°C, a parameter for rolling resistance, and an increase in the tan δ at 0°C, a parameter for wet skid resistance of SBR vulcanizates. These modified fillers give significantly better overall performance in comparison with the control dual‐phase filler. This variation in properties is explained in terms of filler parameters such as the filler structure that leads to rubber occlusion and filler networking. These results are further corroborated using the master curves obtained by the time–temperature superposition principle. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2992–3004, 2003     

Drag reduction characteristics of graft copolymers prepared by the gamma irradiation of poly(oxyethylene) in the presence of acrylic acid

Graft copolymers were prepared by irradiation of poly(oxyethylene), PEO, aqueous solutions in presence of acrylic acid. Chain transfer to PEO controls the graft length, the measured chain transfer constant of the acrylic acid radicals to PEO being 4.11 × 10^?4 at 25°C. The drag reduction characteristics of the graft copolymers were measured in the Reynolds number range 10⁴–10⁵ in a smooth-walled tube, 0.635 cm inside diameter. The drag reduction falls to near zero as the solution pH is lowered to 3, evidence of the formation of a PEO-poly(acrylic acid) coacervate.     

Polyamide-6,6/in situ silica hybrid nanocomposites by sol-gel technique: synthesis, characterization and properties

The organic-inorganic hybrid nanocomposites comprising of poly(iminohexamethyleneiminoadipoyl), better known as Polyamide-6,6 (abbreviated henceforth as PA66), and silica (SiO₂) were synthesized through sol-gel technique at ambient temperature. The inorganic phase was generated in situ by hydrolysis-condensation of tetraethoxysilane (TEOS) in different concentrations, under acid catalysis, in presence of the organic phase, PA66, dissolved in formic acid. Infrared (IR) spectroscopy was used to monitor the microstructural evolution of the silica phase in the PA66 matrix. Wide angle X-ray scattering (WAXS) studies showed that the crystallinity in PA66 phase decreased with increasing silica content. Atomic force microscopy (AFM) of the nanocomposite films revealed the dispersion of SiO₂ particle with dimensions of <100 nm in the form of network as well as linear structure. X-ray silicon mapping further confirmed the homogeneous dispersion of the silica phase in the bulk of the organic phase. The melting peak temperatures slightly decreased compared to neat PA66, while an improvement in thermal stability by about 20 °C was achieved with hybrid nanocomposite films, as indicated by thermogravimetric analysis (TGA). Dynamic mechanical analysis (DMA) exhibited significant improvement in storage modulus (E′) for the hybrid nanocomposites over the control specimen. An increase in Young's modulus and tensile strength of the hybrid films was also observed with an increase in silica content, indicating significant reinforcement of the matrix in the presence of nanoparticles. Some properties of the in situ prepared PA66-silica nanocomposites were compared with those of conventional composites prepared using precipitated silica as the filler by solution casting from formic acid.