In‐Situ Observation of the Formation of MnS during Solidification of High Sulphur Steels

A Confocal Scanning Laser Microscope equipped with a gold image furnace was used to directly observe the precipitation of MnS during solidification of high sulphur steels under isothermal conditions in the temperature region 1440 to 1480°C on the free surface of the steel melt. For the case of Al‐killed steels, below 1480°C MnS particles were found to precipitate with Fe forming simultaneously around them. This MnS containing structure continued to grow rapidly (264 μm/s) as a surface film. The film gradually changed, as the level of S in the melt decreased, into a eutectic structure (with lamella spacing of 2 μm) as predicted by thermodynamics. In Si‐ killed steels there was significantly lower tendency to form MnS both in terms of time until precipitation occurred and growth rate.     

Effects of cyclic stressing,heat treatment and shot-peening pressure on the residual stress distribution in two titanium alloys

Using the method of drilling holes, the residual stress distributions were determined in two titanium alloys, IMI-685 and IMI-318, in the machined, polished, shot-peened and cyclically stressed (MPSC) as well as the heat-treated and quenched (HTQ) conditions. In IMI-318, the effect of shot-peening pressure on the residual stress distribution was also studied. Tensile cyclic stressing relaxed the shot-peen induced residual stresses in the longitudinal direction and the extent of relaxation depended on the degree of cyclic softening present in the material. In both alloys, in the post- heat-treated and quenched condition, the residual stresses were tensile in nature. In IMI-318, a decrease in the shot-peening pressure led to residual stresses of lower magnitudes. The peak residual stress was present closer to the surface when the shot-peening pressure was increased.     

Fabrication,characterization and application of pectin degrading Fe3O4–SiO2 nanobiocatalyst

The covalent binding of pectinase onto amino functionalized silica-coated magnetic nanoparticles (CSMNPs) through glutaraldehyde activation was investigated for nanobiocatalyst fabrication. The average particle size and morphology of the nanoparticles were characterized using transmission electron microscopy (TEM). The statistical analysis for TEM image suggests that the coating and binding process did not cause any significant change in size of MNPs. The morphological and phase change of the magnetic nanoparticles (MNPs) after various coatings and immobilization were characterized by X-ray diffraction (XRD) studies. The various surface modifications and pectinase binding onto nanoparticles were confirmed by Fourier transform infrared (FT-IR) spectroscopy. The maximum activity of immobilized pectinase was obtained at its weight ratio of 19.0 × 10^? 3 mg bound pectinase/mg CSMNPs. The pH, temperature, reusability, storage ability and kinetic studies were established to monitor their improved stability and activity of the fabricated nanobiocatalyst. Furthermore, the application was extended in the clarification of Malus domestica juice.     

Grain-boundary chemistry and intergranular corrosion in alloy 825

Alloy 825, a former candidate material for radioactive high-level waste containers, was investigated to assess its thermal stability and the time-temperature conditions for sensitization. Alloy specimens with a carbon content of 0.01 wt pct in the mill-annealed (MA) and solution-annealed (SA) conditions were studied after thermal exposure to temperatures ranging from 600 °C to 800 °C for periods of up to 1000 hours. Sensitization was evaluated by using corrosion tests that were correlated to grainboundary chemistry analyses. Sensitized microstructures were found to contain M₂₃C₆-type carbides and a chromium-depleted region in the vicinity of the grain boundaries. Thermal aging at 700 °C for 100 hours resulted in the highest sensitization. While heat treatment at 640 °C showed a progressive development of sensitization with time, healing was found to occur after aging at 800 °C for 100 hours. The degree of sensitization, quantified by an equivalent chromium-depleted-zone size, correlates well with the corrosion rate in the nitric acid test. Thermodynamic models were used to calculate the interfacial chromium concentration, chromium depletion profile, and the depleted-zone width. Comparisons between experimental measurements and model calculations indicate that reliable prediction depends on the selection of key model parameters.     

Surface studies on activated and hydrided CaNi5 alloy

X-ray photoelectron spectroscopic studies on the activated pure CaNi₅ alloy as well as the hydride formed at 1 atm pressure and room temperature, CaNi₅H_4.8, showed that on activation calcium segregates to the surface and forms the oxide, whereas most of the nickel on the surface is present in the metallic form. This indicates that the coexistance of the oxide phase and the metal phase is essential for the facile hydriding behaviour of CaNi₅.     

Copper losses and thermodynamic considerations in copper smelting

A relationship between copper in slag and copper in matte during copper sulfide smelting has been derived using industrial data from 42 plants employing blast furnaces, reverberatory furnaces, flash furnaces, and Mitsubishi smelting furnaces together with the available thermodynamic equilibrium data for Cu-Fe-S-O, FeO-SiO₂, and Cu-Fe-S systems and laboratory slag-matte equilibrium information. A copper smelting diagram showing oxygen potential; sulfur potential; and copper, magnetite, and sulfur contents in slag during the smelting of different grades of copper mattes is developed for mattes containing less than 70 pct copper. The data presented can be used to determine the entrained copper losses in slag. Further, by combining the calculated value of the entrained matte with the corresponding plant data for the sulfur content of the slag, it is possible to derive the dissolved sulfur content of the slag. These calculated values were in excellent agreement with the experimentally determined sulfide capacity of fayalite slags. It is shown that there is no need to assume the presence of dissolved copper sulfide species in industrial slags. The existing equilibrium data that relate the copper content of slags to oxygen potential adequately describe the copper losses in industrial slags.     

Application and modelling of hybrid stereolithography injection mould tooling

The use of stereolithography (SL) to make injection moulding tools has been shown previously to be an efficient way of producing rapid tools for simple geometries, aiming at small lot sizes with an acceptable degree of accuracy. This paper highlights the unexplored potential of using SL inserts in hybrid tools using practical experiments and FEA mould filling models. The practical experiments reveal problems incurred by uneven flow as a result of differential thermal conductivity between dissimilar mould materials in a hybrid tool. The FEA flow models confirm that this uneven flow would be anticipated when using finite element analysis (FEA) software. A further FEA stress analysis predicts that catastrophic mould failure will be expected under some conditions and these reflect the results found in the practical experiments. The use of a homogeneous SL tool eliminates the issues caused by uneven mould filling but results in thermal distortion of the female mould. Ultimately, a SL tool backfilled with low melt point alloy provides a solution that eliminates the problems of uneven filling and thermal distortion.     

Thermal fatigue behavior of squeeze cast, discontinuous alumina-silicate fiber-reinforced aluminum alloy (A356) composite

Microstructural damage mechanisms owing to thermal cycling and isothermal exposure at elevated temperature are studied for a short alumina-silicate fiber-reinforced aluminum alloy (A356) composite produced by pressure casting. The tensile strength of the metal matrix composite is found to degrade considerably in each case. An X-ray double-crystal diffraction method is employed to study the mechanisms of recovery in the matrix. The fractal dimension of the X-ray “rocking curves” for individual grains in the composite reflects the substructure formation owing to the rearrangement of dislocations into subdomain walls. Recovery by polygonization is more pronounced in the case of thermal cycling than for equivalent isothermal exposure. The residual stresses in the matrix that provide the fiber clamping force undergo more relaxation in the case of isothermal exposure. The two competing damage mechanisms, thermally activated recovery by polygonization and relaxation of clamping stresses in the matrix, result in identical strength degradation (25%) for both thermal cycling and isothermal exposure.     

A special-purpose content addressable memory chip for real-timeimage processing

An application specific integrated circuit (ASIC) using a special-purpose content addressable memory that performs parallel search and multiple update (PSMU) operation is presented. This chip, referred to as multiple update content addressable memory (MUCAM), can search 256, 8-b-wide locations in parallel for target data and update all such locations with new data within 50 ns. MUCAM has been developed for image component labeling and merging operation in a connected component analyzer. It was fabricated using 0.9-μm CMOS technology