Effect of composition of metallurgical powder on the slopes and hearths of electric arc furnaces

Summary To reduce the sliding of fettling powders from the slopes of electric furnaces, it is desirable to use powders with not more than 10% of the fraction finer than 0.088 mm, and the SiO₂ content should be about 4.5–6%. Addition to the magnesite powder of coarse dolomite fraction 15-0.5 mm, and also 6–7% coal tar pitch, reduces the mobility of the powders.The rational composition of metallurgical powders used for fettling slopes and hearths of electric arc furnaces largely depends on the grade of steel being melted.The increase in the life of the slopes and hearths of an electric furnace in which stainless steel was being melted, fettled with MPMZ powder, was due to the increase in the content of periclase bonded with melilite and mervinite in the slopes and melilite and forsterite in the hearths.During the melting of steel of changing sorts, the increase in the life of the slopes and hearths, fettling with magnesite-dolomite powders is due to the presence of crystals of periclase bonded mainly with highly refractory dicalcium silicate.When fettling is done with MPMZ powder the structure of the slopes and hearths is identical. The use of chromemagnesite, magnesite-chromite and magnesite-dolomite powders give rise to the formation of a heterogeneous structure in the slopes and hearths which leads to their irregular wearing away.To prolong the service of the hearths and slopes of electric furnaces it is necessary to continue investigating the wear resistance of fettling materials in furnaces of different capacities, where steels of different types are being melted, typifying the life of the powders by the consumption per ton of steel melted, the burn-out profile of the lining, the interrepair periods and other factors.     

Estimation of parameters where dependent observations are related by equality constraints

Pirt's model for microbial growth and product formation are reparameterized to obtain multiresponse models with common parameters. The dependent variables in the models are related through the available electron and carbon balance constraints. Covariance adjustment is used to reduce the growth model to a unit variate linear model with covariates. Therefore, standard multiple regression programs can be used to obtain combined point and interval estimates of true biomass energetic yield, true product yield and maintenance coefficient. This approach may yield “better” estimates than the maximum likelihood approach when an appropriately selected subset of covariates is used. Nonlinear estimation procedures are also considered; these procedures are efficient with few responses; however, as the number of responses per observation increase, they may require a lot of computing time. For illustration several data from the biochemical engineering literature are analyzed by the proposed methods.     

Hysteresis effects with ZrO2 oxygen sensors exposed to non-equilibrium oxygen-hydrocarbon mixtures

Hysteresis effects are reported for ZrO₂ oxygen sensors exposed to non-equilibrium oxygen/hydrocarbon gas mixtures. With oxygen/toluene at 800° C, voltage-composition curves differ following composition changes (a) from excess oxygen to excess toluene and (b) from excess toluene to excess oxygen. A catalysis model is developed to account for this behaviour: the Thiele modulus of the catalyst/electrode is presumed to differ under (a) net oxidizing and (b) net reducing conditions. Large scale voltage fluctuations, sometimes exceeding 400 mV, were observed in experiments with oxygen/isobutane mixtures at 600° C. This behaviour is analysed in terms of a kinetic model involving stochastic variations of relative mass transfer coefficients of oxygen and isobutane.     

Strength Degradation of Thermally Tempered Glass Plates

An earlier theory of contact-induced strength degradation of brittle materials is extended to include plates in residual surface compression. The scale of the strength-controlling flaw is predicted by indentation fracture mechanics, with the modifying effect of the residual field incorporated into both indentation and strength equations. Experimental verification of the predictions is obtained from diamond-pyramid indentation tests on thermally tempered glass plates. As with untempered plates, the theory accounts for the load dependence of the strength loss; it also explains the insensitivity of the degradation characteristics to initial flaw distribution and identifies toughness as the controlling material parameter. Most significant, however, is the demonstration that surface strengthening can produce dramatic improvements in degradation resistance. The possibility of obtaining all parameters necessary for a complete degradation analysis of a given tempered inaterial entirely by routine indentation/strength testing is discussed.     

Hydrolytic degradation of ionically cross-linked polyphosphazene microspheres

The hydrolytic degradation of gel microspheres based on calcium cross-linked phosphazene polyelectrolytes, poly[di(carboxylatophenoxy)phosphazene] (PCPP) and poly[(carboxylatophenoxy) (glycinato)phosphazene] (PCGPP), was investigated. These microspheres are of importance as carriers in protein and cell encapsulation. Both PCPP and PCGPP ionotropic polyphosphazene hydrogels are degradable in an aqueous environment (pH 7.4, 37°C). The degradation rates can be increased by incorporation of hydrolysis sensitive glycinato groups as the pendant structures in the polymer (PCGPP). Hydrolysis of these polymer hydrogels led to low molecular weight (<1,000 Da) products. The erosion and molecular weight profiles varied also according to the molecular weight of the polyphosphazene constituting the gel beads. Another approach to affect the degradation rates consists of coating microspheres with poly-L -lysine. Ionotropic polyphosphazene hydrogels have potential as biodegradable devices for controlled drug delivery systems. © 1994 John Wiley & Sons, Inc.     

Modeling of Filtration Combustion of Carbon

The kinetics of the overall reactions of carbon gasification at temperatures up to 1600 K is studied. The kinetic characteristics of the reactions are taken into account in a distributed mathematical model of filtration combustion of carbon. By computational experiment at different values of process control parameters (the gas flow rate, the fraction of the oxidant in the gas, and the mass ratio of carbon to the inert material in the combustible mixture), it is found that, in the wave of filtration combustion of carbon under superadiabatic conditions, carbon gasification can predominately yield either CO₂ or CO.