High-strength metastable beta-titanium alloys for biomedical applications

This investigation has shown that the strength of low-modulus metastable beta-titanium alloys can be increased by increasing their oxygen content and/or aging. Yield strength as high as 1,288 MPa along with reasonable ductility was obtained by aging Ti-35Nb-7Zr-5Ta-0.7O at 482°C for 8 h. Strengthening of these alloys is discussed in terms of ω-and α-phase precipitates. For more information, contact H.J. Rack, Clemson University, School of Materials Science and Engineering, Clemson, SC 29634-0907; (864) 656-5636; e-mail rackh@ces.clemson.edu.     

A comparative study of hard turned and cylindrically ground white layers

Compared with grinding, hard turning is competitive in many cases, with substantial benefits. However, hard turning applications are not preferred, due to the existence of the process-induced white layer on the component surface, which is often assumed to be detrimental to component life. Nevertheless, white layer properties have not been well understood or clearly defined, especially the properties of the white layer induced in hard turning as against grinding. A clear understanding of white layer properties will provide a solid physics basis for product performance analysis and useful data for process selection. In this study, benchmark hard turning and cylindrical grinding experiments were conducted to generate thick white layers for reliable measurement. It was found that the properties of white and dark layers by hard turning and grinding are fundamentally different in four aspects: surface structure characteristics, microhardness, microstructures, and chemical composition. A white layer is not untempered martensite in terms of retained austenite. Additionally, a thick white layer can be produced in grinding under certain conditions.     

Thermal analysis of laser surface transformation hardening—optimization of process parameters

This paper deals with the optimization of process parameters for maximum productivity (given by the product of scanning velocity and cross feed) in laser transformation hardening. The process parameters considered are laser beam power, P; laser beam diameter, D_b; and the heat intensity distribution, namely, normal, bimodal, or uniform. A thermal analysis of the laser surface transformation hardening of gears was conducted (based on Jaeger’s classical moving heat source method) by considering the laser beam as a moving plane (disc) heat source to establish the temperature rise distribution in the workpiece (gear) of finite width. In a recent investigation [Int. J. Heat Mass Transfer 44 (2001) 2845], the authors considered the case of a heat source with a pseudo-Gaussian (or normal) distribution of heat intensity. The analytical results were compared with the experimental results published in the literature. In laser heat treatment of steel, it is generally considered preferable to use a wider heat intensity distribution, such as uniform or bimodal, for it enables more uniform case hardening depth. In this paper, this model is extended to cover bimodal and uniform distributions and compared with the normal distribution. Scanning velocities for no surface melting and for a case hardening depth of 0.1 mm were determined for surface transformation hardening of AISI 1036 (EN 8) steel for a range of laser beam powers, P, laser beam diameters, D_b, and various heat intensity distributions. Since diffusion during the heat treatment (surface transformation hardening) process is a time dependent phenomenon, based on the literature review, an interaction time of 15 ms was taken as a basis. It is hoped that laser industry with adequate facilities available can validate the thermal analysis and subsequent optimization presented in this paper.     

Impact damage detection in carbon fibre composites using HTS SQUIDs and neural networks

A neural network-based data analysis tool, developed to speed the damage detection process for the NDE of impact damaged carbon fibre composites, is discussed. A feature extraction method utilising a gradient threshold search function and a feed forward neural network for pattern recognition were used to develop the system. Impact damaged carbon composite sample plates were scanned with an eddy current-based NDE setup using HTS SQUID gradiometers and double-D excitation coils. Detection of damage sites in data affected by noise spikes caused by environmental disturbances is demonstrated. Finally, a possible design for a future entirely automated scanning system is also introduced.     

Influence of chromizing treatment on the corrosion behavior of AISI 316 stainless steel in supercritical water oxidation

SCWO, sometimes referred to as hydrothermal waste processing, uses the solvating traits of water in its supercritical condition to effectively destroy liquid organic wastes. One major problem in the supercritical water oxidation process is corrosion, because all metallic tubes in the process are exposed to high temperature and high pressure as well as severe corrosive species such as Cl⁻, F⁻, S²⁻, and O²⁻. The presence of Cl⁻ when the pH of a solution is very low and the solution has excess oxygen causes active corrosion and metal loss by metal-chloride and/or oxychloride formation. This study performed a chromizing treatment on 316 stainless steel and immersion tests in supercritical water. Weight change of chromized steels and untreated steels was measured, and the chemical state and composition of oxide films on 316 stainless steel were investigated. On the basis of SCWO tests using distilled water, the oxide layer was found to be very thin and homogeneous and weight gain was observed regardless of testing temperature, while the chromizing treatment slightly reduced weight gain. In the case of SCWO tests using salt water, weight loss was observed regardless of testing temperature and its corrosion mode was pitting by chloride ion, while chromizing treatment greatly decreased the corrosion rate.     

The Kinetics and Mechanism of Thermal Oxidation of Electrolessly Deposited Ni–B and Ni–W–B Alloys

The kinetics and mechanism of thermal oxidation of electrolessly reduced Ni–B and Ni–W–B alloys are studied by precision thermogravimetry and x-ray photoelectron spectroscopy. It is shown that the oxidation is mainly determined by properties of boron oxides. At temperatures over 300°C, the oxidation is accompanied by a sublimation of boron oxides formed. Traces of water and hydrogen in freshly deposited alloys affect significantly both the kinetics of the alloys oxidation and sublimation of the oxides. The vitreous oxide film well adsorbs water vapor and can be readily removed from the sample surface.     

Process Requirements for Cost-Effective Precision Grinding

Costs in precision cylindrical grinding are compared for different abrasives, machines and grinding conditions. The analysis is for repeated batch production. Account is taken of machine cost and abrasive cost. Cost comparisons were based on extensive trials to assess re-dress life against workpiece quality requirements. Experiments show that different workpiece materials require different strategies to reduce costs. Easy-to-grind AISI 52100 and difficult-to-grind Inconel 718 materials were ground at conventional speeds and at high speeds. It is shown that wheel speed affects production rate through acceptable values of re-dress life, removal rate and dwell time. Advantages were gained using vitrified CBN at conventional speed and at high speed. For both materials, vitrified CBN wheels used at high speed, gave better quality at lower cost than conventional abrasives. Wheel costs became negligible and labour costs greatly reduced. Re-dress life trials, usually neglected, are shown to be essential to reduce costs and maintain quality [1].     

Adaptive Control of Supply Chains: Building blocks and tools of an agent-based simulation framework

An adaptive control concept for supply chains is presented. Its background is a complex supply chain scenario originating from the machine building domain with a focus primarily on the development of an agentbased method concerning the adaptive coordination of customer orders along the supply chain. It aims at flexibly handling disturbances in relation to the re-allocation of alternative suppliers to ensure a timely and accurate fulfilment of customer orders. The researched and described building blocks and tools originate from artificial intelligence, decision theory and operations management, which have been implemented in an agentbased simulation framework.     

Effects of thermal and mechanical treatments on a titanium-based conversion coating for aluminium alloys

The influence of mechanical deformation and heating on the protective performance of a chromium-free conversion treatment for aluminium alloys has been assessed by polarisation and AC impedance measurements. Protection is unlikely to be seriously compromised by typical production operations.     

Streaming potential measurements on stainless steels surfaces: evidence of a gel-like layer at the steel/electrolyte interface

Electric charges at the surface of a passive stainless steel are generally considered as concentrated either in the passive film itself, or at the metal/passive film interface, or in the electrical double layer at the film solution interface. Rest potential time dependence after immersion of a passive surface in aqueous electrolytes suggests however that slow processes occur in the onset of the surface charge. Specific experiments, such as streaming potential measurements and electrochemical impedance spectroscopy in a thin electrolyte cell, were carried out for understanding better this phenomenon. An AISI 304 type austenitic stainless steel with polished or bright annealed surface finishes was immersed in NaCl aqueous solutions with various pH and chloride concentrations. The streaming potential time evolution shows two steps: a first rapid one (∼2 min) is attributed to the onset of the surface charge. The second step is much slower (approximately several hours) and possibly due to an interphase layer between the passive film and the solution. Following this idea, the whole kinetics is controlled by cation migration across the interphase when the pH is larger than the isoelectric pH (pH_iep), while chloride ions are incorporated in the interphase when pH < pH_iep. Impedance measurements allow determining both the kinetics of charge transport and the thin cell conductivity. When glass is used as reference material for the cell walls instead of stainless steel, the Nyquist plots show a high-frequency response. For stainless steel cell walls, a low-frequency response is observed, attributed to a slow charge reorganisation inside the interphase layer. The charge distribution at metal/electrolyte interface is discussed in terms of a gel-like layer which possibly takes place at the passive film/electrolyte interface.