Development of the Fray-Farthing-Chen Cambridge Process: Towards the Sustainable Production of Titanium and Its Alloys

The Kroll process has been employed for titanium extraction since the 1950s. It is a labour and energy intensive multi-step semi-batch process. The post-extraction processes for making the raw titanium into alloys and products are also excessive, including multiple remelting steps. Invented in the late 1990s, the Fray-Farthing-Chen (FFC) Cambridge process extracts titanium from solid oxides at lower energy consumption via electrochemical reduction in molten salts. Its ability to produce alloys and powders, while retaining the cathode shape also promises energy and material efficient manufacturing. Focusing on titanium and its alloys, this article reviews the recent development of the FFC-Cambridge process in two aspects, (1) resource and process sustainability and (2) advanced post-extraction processing.     

Ionic liquid doped poly(N-methyl 4-vinylpyridine iodide) solid polymer electrolyte for dye-sensitized solar cell

Ion conducting polymer electrolyte, poly(N-methyl 4-vinylpyridine iodide) (PVPI) is synthesized for dye-sensitized solar cell (DSSC) application. A new solid polymer electrolyte composite containing low viscosity ionic liquid (IL) 1-ethyl 3-methylimidazolium dicyanamide (EMImDCN) doped PVPI is developed and its structural, electrical and photoelectrochemical studies are presented in detail. Fourier transform infrared (FTIR) spectroscopy, proton NMR and atomic force microscopy (AFM) affirms the modified polymer and its composite nature with porous surface morphology. The developed solid polymer electrolyte shows enhancement in ionic conductivity (σ) due to IL doping. The maximum σ value of 9.12 × 10^?6 S cm^?1 was obtained at 40 wt% IL concentration. The redox behavior of the electrolyte has been verified by the cyclic voltammetry studies. For device application, we have fabricated a DSSC using this solid polymer–IL electrolyte system which shows energy conversion efficiency of the solid-state cell as 0.65% under irradiation of simulated sunlight (AM 1.5, 100 mW cm^?2).     

Flux decline during ultrafiltration of kraft black liquor using different flow modules: a comparative study

Ultrafiltration of black liquor was studied in three different modules, namely, radial cross flow, rectangular cross flow and stirred cell over a wide range of operating conditions. Effects of different cut-off membranes on the permeate flux and observed rejection were also studied in the stirred cell module. Effects of operating conditions, e.g. pressure difference, Reynolds number and feed concentration on the permeate flux and observed rejection were also investigated. Such comparative study may be useful to select a suitable module, membrane and a set of optimum operating conditions to achieve a desired quantity and quality of permeate flux. A comparative analysis of flux decline for different modules is also presented using a simple resistance-in-series model.     

Effect of N-Vinyl-2-Pyrrolidone (NVP), a Bromodomain-Binding Small Chemical,on Osteoblast and Osteoclast Differentiation and Its Potential Application for Bone Regeneration

The human skeleton is a dynamic and remarkably organized organ system that provides mechanical support and performs a variety of additional functions. Bone tissue undergoes constant remodeling; an essential process to adapt architecture/resistance to growth and mechanical needs, but also to repair fractures and micro-damages. Despite bone’s ability to heal spontaneously, certain situations require an additional stimulation of bone regeneration, such as non-union fractures or after tumor resection. Among the growth factors used to increase bone regeneration, bone morphogenetic protein-2 (BMP2) is certainly the best described and studied. If clinically used in high quantities, BMP2 is associated with various adverse events, including fibrosis, overshooting bone formation, induction of inflammation and swelling. In previous studies, we have shown that it was possible to reduce BMP2 doses significantly, by increasing the response and sensitivity to it with small molecules called “BMP2 enhancers”. In the present study, we investigated the effect of N-Vinyl-2-pyrrolidone (NVP) on osteoblast and osteoclast differentiation in vitro and guided bone regeneration in vivo. We showed that NVP increases BMP2-induced osteoblast differentiation and decreases RANKL-induced osteoclast differentiation in a dose-dependent manner. Moreover, in a rabbit calvarial defect model, the histomorphometric analysis revealed that bony bridging and bony regenerated area achieved with NVP-loaded poly (lactic-co-glycolic acid (PLGA) membranes were significantly higher compared to unloaded membranes. Taken together, our results suggest that NVP sensitizes BMP2-dependent pathways, enhances BMP2 effect, and inhibits osteoclast differentiation. Thus, NVP could prove useful as “osteopromotive substance” in situations where a high rate of bone regeneration is required, and in the management of bone diseases associated with excessive bone resorption, like osteoporosis.     

Computational modelling of industrial pulp stock chests

Agitated pulp stock chests are the most widely used mixers in pulp and paper manufacture. Stock chests are used for a number of purposes, including attenuation of high‐frequency disturbances in pulp properties (such as mixture composition, fibre mass concentration, and suspension freeness) and are designed using semi‐empirical rules based largely on previous experience. Tests made on both laboratory and industrial‐scale pulp chests indicate that they are subject to non‐ideal flows, including channelling and creation of dead zones. In the present work, a commercial computational fluid dynamic (CFD) software (Fluent) is used to model two industrial pulp stock chests. The first chest is rectangular, agitated using a single side‐entering impeller, and feeds a mixture of chemical pulps at 3.5% mass concentration (C_m) to a papermachine. The second chest has rectangular geometry, with a mid‐feather wall used to direct suspension flow through a U‐shaped trajectory past four side‐entering impellers. This chest is used to remove latency from a C_m = 3.5% thermomechanical pulp suspension ahead of stock screening. For CFD computations, pulp rheology was described using a modified Hershel–Buckley model. Steady‐state simulations were made corresponding to process conditions during mill tests. The calculated steady‐state flows were then used to determine the dynamic response of the virtual chests and then compared with experimental measurements and found to agree reasonably well. The computed flow fields provided insight into mixing processes occurring within the chests, showing cavern formation around the impellers (which reduced the agitated volume available for mixing). Mass‐less particle tracking, using the steady‐state flow field, gave insight into the stagnant regions and bypassing zones created in the vessels. This paper discusses difficulties encountered in characterising the mixing (both experimentally and computationally) and the limitations of the industrial data.     

Ellipsometric Study of Passive Films on the Stainless Steel SS304

Four surface treatments were given to AISI 304 SS in the cold-worked and heat-treated condition. The surface treatments were: exposure to laboratory air, exposure to 20% HNO₃, anodization in H₂SO₄ with and without dissolved oxygen. Passive films thus obtained were characterised ellipsometrically and the refractive index and thickness values were measured.

It was seen that the refractive index of films obtained in all cases except one was around 2.52, while in the case of the film obtained after anodization in H₂SO₄ with dissolved oxygen, it was seen to be 2.46. The thickness of films varied front 46 to 129 Å depending on the surface treatment. Heat-treatment appeared to have little effect on the type of film formed.     

Nano-Ammonium Perchlorate: Preparation,Characterization, and Evaluation in Composite Propellant Formulation

Nanomaterials are finding applications in explosives and propellant formulations due to their large surface area and high surface energy. This high surface energy is responsible for the low activation energy and increase in burning rate of the composition. Therefore, a successful attempt has been made to prepare nano-ammonium perchlorate using a nonaqueous method by dissolving ammonium perchlorate (AP) in methanol followed by adding the dissolved AP to the hydroxyl-terminated polybutadiene (HTPB), homogenization, and vacuum distillation of the solvent. The nano-AP thus formed was characterized using a NANOPHOX particle size analyzer (Sympatec, Germany), transmission electron microscopy (FEI, Hillsboro, OR), X-ray diffraction (PANalytical B.V., The Netherlands) and scanning electron microscopy (Ikon Analytical Equipment Pvt. Ltd., Mumbai, India) for particle size, purity, and morphology, respectively. The thermal behavior of nano-AP was also studied using differential thermal analysis–thermo gravimetric analysis (DTA-TGA). The data indicated that the particle size of the prepared AP was in the range of 21–52 nm and the thermal decomposition temperature was lower than that of coarse AP. Characterized nano-AP was subsequently used in composite propellant formulation up to 5% with 86% solid loading and studied for different properties. The results showed a 14% increase in burning rate in comparison to standard propellant composition with desired mechanical properties.     

CIS and CIGS based photovoltaic structures developed from electrodeposited precursors

In the present study we report the electrodeposition and characterization of CIS and CIGS thin films and a post-deposition thermal processing in vacuum to improve the film stoichiometry by incorporating additional In, Ga and Se. Different kinds of analyses showed that CIS as well as CIGS possess a very thin In-rich surface n-layer. The formation and characterization of solar cell structures from the electrodeposited precursor with the configuration glass/Cr/Mo/CIS(CIGS)/CdS/ZnO/MgF₂ is also reported. The optoelectronic properties such as Voc, Isc, FF, η etc. of the cells are presented.     

Microalloyed Steel Bars and Forgings

This paper examines microalloyed steels—steels which develop their properties in the as-received condition without requiring further heat treatment, such as quenching and tempering. Microalloyed steel bars and forgings offer a clear cut potential for cost reduction and energy savings. The metallurgy for producing high strength microalloyed bars and forgings is in place. However, significant improvement in the notch toughness of these materials is necessary, and the metallurgy required to achieve this toughness improvement exists. With application of the necessary metallurgical techniques in rolling mills and forge shops, the utilization of high strength microalloyed steel bars and forgings will increase greatly.     

Mangosteen Oil-In-Water Emulsions: Rheology, Creaming, and Microstructural Characteristics during Storage

The rheological properties and physical stability of mangosteen (Garcinia mangostana L.) extract in oil-in-water (MIO/W) emulsions were investigated. Rheological study on the emulsions exhibited Newtonian flow behavior. The 20?wt.% emulsion showed higher apparent viscosity than 10?wt.% MIO/W sample. The effects of salt (NaCl) concentration (0, 50, 100, and 200?mM) and heat treatment (70?°C) on the stability of the emulsions were also examined. Heat (70?°C)- and NaCl (100 and 200?mM)-treated emulsions showed creaming and droplet aggregation on storage for a period of 60?days. The 10?wt.% MIO/W emulsions stored at 4?°C showed a homogeneous distribution of oil droplets with good stability to creaming and viscosity independent of shear stress (i.e., a Newtonian liquid).