Parallelization of a multi-blocked CFD code via three strategies for fluid flow and heat transfer analysis

This paper reports on a parallel implementation of a general 3D multi-block CFD code. The parallelization is achieved by using three strategies. Firstly, it is done on dual-processor PC-clusters where Windows NT systems are running. A multi-thread programming model is adopted for the multi-block code, where one thread corresponds to a block. Shared-memory is used for the exchange of inner-boundaries between neighboring blocks (threads) on the same node, while WinSockets are employed for those on different nodes. Secondly, the parallelization is extended to UNIX operating system. MPI is applied for all the message passing between different processors, including those on the same node. Thirdly, Pthreads (POSIX threads), a standardized application interface for threads, are adopted to take the advantage of the shared-memory feature of the SMP nodes, while MPI is only applied for the message passing between processors on different nodes. In all the strategies, a static load-balancing method is employed for equitable distribution of computational work to specified nodes. The parameters of the present code is studied in detail to facilitate the explanation of the speedup results. Two examples are provided to show the speedup and load balancing of the parallel calculation. Detailed comparison is made to evaluate the efficiency of different strategies.     

Time-synchronised hardware-in-the-loop simulation — Applied to sheet-metal press line optimisation

This paper presents an off-line process parameter tuning method, focussing on complex control functions for automated manufacturing systems. The proposed method is based on a combination of simulation-based optimisation and time-synchronised hardware-in-the-loop simulation. Real industrial control systems, e.g., PLCs, are included in the simulation, executing the unchanged control code from the manufacturing plant. This approach allows all plant control functions to be included, even time-critical feedback loops and vendor secret blocks such as motion control. Consequently, the method suggested manages the problems identified in previously presented simulation-based approaches. Furthermore, a case study of an automotive sheet-metal press line has been performed to verify the proposed method, with successful results.     

Solvent-Assisted Crystallization of Fatty Acid Alkyl Esters from Animal Fat

An easy and efficient method for the separation of saturated and unsaturated fatty acid mono alkyl esters, prepared from animal fat, was developed. The most efficient separation was achieved by the use of solvents such as methanol and acetone at low temperatures. The dilution of the alkyl esters with 10 times the amount of solvent (10:1 v/w) and storage of the mixture for 4 h at ?22 °C could be defined as optimum conditions. After filtration of the saturated fraction at the corresponding temperature very pure fractions were obtained. For fatty acid methyl esters deriving from tallow, with an initial content of saturated fatty acids of almost 50 %, a saturated ester fraction with only 5 % unsaturated fatty acids and an unsaturated ester fraction with about 9 % of saturated fatty acids could be obtained. The solvent easily could be recovered by distillation. In addition fatty acid ethyl, 1‐propyl, 2‐propyl, 1‐butyl, tert‐butyl and 3‐methyl‐1‐butyl esters were prepared and separated into saturated and unsaturated fractions. All fractions were analyzed according to the fatty acid compositions and showed similar or slightly worse results compared to the methyl esters. The cold filter plugging points of the unsaturated fractions were measured, showing the lowest value for the unsaturated methyl ester fraction at ?26 °C. The fractionation with the use of solvents is an easy tool in order to obtain fatty acid alkyl esters with excellent cold temperature behavior out of animal fat.     

Bulk surface photografting process and its applications. I. Reactions and kinetics

A bulk surface photografting process which is conducted in the interface between two polymer films was designed and investigated. The bulk surface photografting is a highly efficient process. With this method, the surface of hydrophobic polymers can be made hydrophilic in less than 2 s and a grafted layer 5 μm thick can be obtained in 30 s. The kinetic investigation shows that the bulk surface photografting polymerization involves a four-step reaction process: induction period, surface initiation, successive polymerization, involves a four-step reaction process: induction period, surface initiation, successive polymerization, and solid-phase crosslinking. The photoreduction of benzophenone (BP) takes place in the interlayer between the LDPE films and is a three-stage process: surface photoreduction, secondary photoreduction, and solid-state photoreduction. With regard to the photoreduction of the initiator caused by hydrogen abstraction, the kinetic studies show that the photoreduction rate has a first-order dependence on the BP concentration. The activation energy of the hydrogen abstraction reaction is about 28.5 KJ (6.8 kcal)/mol. With regard to the photografting polymerization reaction, the reaction order of the rate Rp with respect to the monomer is unity and 0.89 with respect to BP. This means that the termination reaction takes place mainly by combination of polymer chain free radicals and semipinacol free radicals from BP. The activation energy of the overall polymerization reaction is around 8.8 kJ (2.1 kcal)/mol. © 1996 John Wiley & Sons, Inc.     

Modification of E-glass fiber surfaces with polyacrylic acid polymers from an aqueous solution

The research reported in the article focuses on modifying glass fiber surfaces with polyacrylic acid (PAA) compounds. E-glass fibers were treated with aqueous polyacrylic acid solution. Polyacrylic acid exchanges its protons with the ions present in the glass surface. Hydrolyzed metal cations may form salt complexes with the dissociated polyacrylic acid. Angular dependent electron spectroscopy for chemical analysis (ESCA) demonstrated that the atomic concentrations of aluminum and calcium in the glass fiber surface were constant throughout the analyzed interval. The cation exchange property of glass fiber was studied using direct current plasma (DCP), which showed that both calcium and aluminum ions were extracted by low concentration polycrylic acid solutions. ESCA studies of were extracted by low concentrationb polyacrylic acid solutions. ESCA studies of the PAA-treated glass fiber showed that the amount of PAA of the glass surface increases with increased acid concentration. A broadened and shifted ESCA peak of the carbon (0 CO) indicates the formation of salt complexes between the polyacrylic acid and metal ions on the glass surface. Polyacrylie acid was modified by an esterification reaction with glycidyl acrylate (GA) in aqueous solution in order to insert organofuctional groups into the PAA chain.     

On the improvement of film cooling performance using tree-shaped network holes: A comparative study

Abstract

For modern high-efficiency gas turbines, film cooling is an essential method to protect the turbine blade from the hot gas, and the issue about how to improve the film cooling performance has attracted much attention. This study presents a new design concept used for film cooling in gas turbine to improve the overall cooling effectiveness and better decrease the metal temperature of the blade at the same time. A tree-shaped film cooling structure is considered. To validate the superiority of the proposed structure, a series of numerical simulation cases are conducted at three typical blowing ratios (i.e. 0.5, 0.764, and 0.9). The first case is a film cooling channel with a single film hole with a diameter of 5?mm and it is inclined by α?=?45° relative to the mainstream direction and the other three cases are tree-shaped structures with one level, two levels and three levels of bifurcations. Moreover, the same boundary conditions and turbulence model (realizable k–ε) are adopted, and three-dimensional numerical simulations are used for all cases. The computed results show that the higher the blowing ratio, the better is the overall effectiveness downstream the film holes of the tree-shaped structures, whereas the opposite is valid for the case with a single film hole. Additionally, the overall effectiveness of the tree-shaped structures is improved more than 50% compared with Case 1 with a single film hole, and the results also demonstrate that the more levels of the structure, the lower the metal temperatures will be. Therefore, it is indicated that this research will make a contribution to a higher performance gas turbine.     

CeO2−CoO Phase Diagram

Phase equilibria in the CeO₂−CoO system at temperatures above 1500°C were investigated. The microstructures and the phase compositions of the DTA (differential thermal analysis) samples and the quenched solid pellets were analyzed using SEM (scanning electron microscope), EDX (energy dispersive X-ray), and WDX (wavelength dispersive X-ray). A eutectic reaction was found at 1645 ± 5°C. The eutectic point was calculated to be at 82 ± 1.5 mol% CoO. The eutectic phases were the CeO₂-rich phase (containing <5 mol% CoO) and the CoO-rich phase (containing ∼0.5 mol% CeO₂). At 1580°C, the solubility of CoO in CeO₂ was ∼3 mol%.