Correlation Between Cutting Data Selection and Chip Form in Stainless Steel Turning

This article presents investigations related to the turning of stainless steel as a representative of difficult-to-cut materials and the effectiveness of selected chip breakers working in the local machining environment. Martensitic steel AISI 416 was used to test two commercially available types of chip breaker. The efficiency of a chip breaker working in the range of cutting conditions recommended (by the tool manufacturers) was the aim of the turning tests. As a result of the investigations an algorithm of cutting condition selection, combining both the cutting tests and the simulation procedure for the efficiency of the chip breaker was created. The vision system, equipped with a high-speed camera was used for chip form estimation. Simultaneously, the cutting force components were measured to check if the simulation calculation was correct. The FEM simulation was applied to estimate the manner in which the chip groove was filled. The article presents certain recommendations for cutting condition correction in the local machining environment for the purpose of achieving an acceptable chip form.     

Determination of forces in high speed blanking using FEM and experiments

The increasing demand for micro-formed and stamped parts such as connectors in the electronic industry is forcing manufacturers to push the speed limit of conventional press technologies to improve throughput. Designing dies/tooling for higher speeds and obtaining extended tool life requires a thorough understanding of the process. This paper discusses an experimental study of the interaction between punch, stripper plate and sheet material at various blanking velocities up to 1600 mm/s. The effect of velocity on punching force is also studied. A methodology to obtain high strain and strain rate dependent material flow stress data using blanking test and finite element modelling is presented.     

Coal oxidation at low temperatures: oxygen consumption, oxidation products, reaction mechanism and kinetic modelling

Coal oxidation at low temperatures (i.e. <100 °C) is the major heat source responsible for the self-heating and spontaneous combustion of coal and is an important source of greenhouse gas emissions. This review focuses on the chemical reactions occurring during low-temperature oxidation of coal. Current understanding indicates that this process involves consumption of O₂, formation of solid oxygenated complexes, thermal decomposition of solid oxygenated complexes and generation of gaseous oxidation products. Parameters, such as mass change, heat release, oxygen consumption, and formation of oxidation products in the gas or solid phase, have been used to qualitatively and quantitatively describe the oxidation process. Reaction mechanisms have been proposed to explain the characteristics of consumption of O₂, and formation of oxidation products in the gas and solid phases. Various kinetic models have also been developed to describe the rate of oxygen consumption and the rates of formation of gaseous oxidation products in terms of the rate parameters of the relevant reactions, oxidation time, temperature, and initial concentration of oxygen in the oxidising medium. Further research emphasis should be placed on the formation of the complete reaction pathways proceeding in the oxidation process and on the development of kinetic models applicable for predicting the self-heating and gas emission in a coal seam or stockpile.     

Numerical simulation of a solar-assisted ejector air conditioning system with cold storage

Indoor space cooling represents a large potential for solar energy use due to the relative coincidence between energy availability and cooling demand. Solar-assisted air conditioning (AC) applications emerged with the development of high efficiency solar collectors. Energy storage (hot or cold) must be implemented for solar-assisted AC applications when cooling demand is present during intervals without available solar energy and also for cooling capacity optimisation (“peak shaving”).The present paper analyses a solar-assisted ejector cooling system with cold storage. Simulations were carried out over one year considering climatic data for a hot location (Béchar, Algeria) and the performance of the system was assessed for a set of design conditions. Effects of cold storage upon comfort conditions and energy demand were evaluated. Maximum room temperature and overall interval of time during which the room temperature exceeded the set-point value were the parameters used to quantify system performance. It was found that cold storage improved comfort conditions compared to a system without storage. For some design conditions it was found that increasing the cold storage capacity did not result in improved comfort conditions. The control algorithm of the system was identified as the cause of this behaviour.     

Phenotypes of yeast mutants lacking the mitochondrial protein Pet20p

The pet20-delta deletion in Saccharomyces cerevisiae causes diminished growth on media containing non-fermentable carbon sources when incubated at both above and below the 30 degrees C optimal growth temperature. Furthermore, the pet20-delta strain has a greatly reduced level of cytochrome c, especially at 37 degrees C. The pet20-delta strain was sensitive to high NaCl and CaCl2 concentrations, hydrogen peroxide, oligomycin, polymixin B, amphotericin B and fluconazole. Biochemical fractionation and immunofluorescence staining demonstrated that Pet20p is located primarily in the mitochondria. Rhodamine B staining of pet20-delta cells showed an altered mitochondrial staining, indicating the possible lack of the mitochondrial membrane potential. We suggest that PET20 encodes a protein required for proper assembly or maintenance of mitochondrial components, but does not serve an enzymatic role. It is also possible that Pet20p may constitute a non-catalytic subunit of an uncharacterized mitochondrial complex or serve as a transporter or a coupling factor.     

Power system optimization

Long-term gas purchase contracts usually determine delivery and payment for gas on the regular hourly basis, independently of demand side consumption. In order to use fuel gas in an economically viable way, optimization of gas distribution for covering consumption must be introduced. In this paper, a mathematical model of the electric utility system which is used for optimization of gas distribution over electric generators is presented. The utility system comprises installed capacity of 1500 MW of thermal power plants, 400 MW of combined heat and power plants, 330 MW of a nuclear power plant and 1600 MW of hydro power plants. Based on known demand curve the optimization model selects plants according to the prescribed criteria. Firstly it engages run-of-river hydro plants, then the public cogeneration plants, the nuclear plant and thermal power plants. Storage hydro plants are used for covering peak load consumption. In case of shortage of installed capacity, the cross-border purchase is allowed. Usage of dual fuel equipment (gas–oil), which is available in some thermal plants, is also controlled by the optimization procedure. It is shown that by using such a model it is possible to properly plan the amount of fuel gas which will be contracted. The contracted amount can easily be distributed over generators efficiently and without losses (no breaks in delivery). The model helps in optimizing of fuel gas–oil ratio for plants with combined burners and enables planning of power plants overhauls over a year in a viable and efficient way.     

Formation of dioxins and furans during combustion of treated wood

Polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/F, dioxin) are produced in combustion of wood treated with copper-based preservatives. This review summarises and analyses the pertinent literature on the role of preservatives in the formation of dioxin in the low-temperature, vitiated environment that exists in the domestic combustion of wood, and in large-scale fires. Until recently, the role of preservatives was not thoroughly examined in the literature with respect to fires, as incineration attracted most of the research focus. However, latest studies have demonstrated that some current and emerging wood preservatives significantly increase dioxin formation during combustion in domestic stoves and in fires. The following pathways are identified: (i) copper, a common biocide that is chemically bound to the wood, is an important dioxin catalyst, (ii) preservative metals promote smouldering of wood char following cessation of flaming, providing the required temperature environment for dioxin formation, and (iii) chlorinated organics added as secondary preservative components yield dioxin precursors upon thermal decomposition. These conclusions indicate that it remains hazardous to dispose of preservative impregnated timber via domestic combustion even if arsenic is not present.     

Carbon nanotube air-bubble interactions studied by atomic force microscopy

Interaction forces between a multi-walled carbon nanotube (MWCNT) and an air-bubble in pure deionized water and methyl isobutyl carbinol (MIBC) solutions were measured by atomic force microscopy (AFM). The MWCNT terminated probe was brought into contact with the bubble at controlled applied forces. The repulsive steps followed by attractive jumps recorded in the approach force curves correspond to changes in the MWCNT diameter along its length, an observation confirmed by transmission electron microscopy (TEM) data. By processing the retraction part of the force curves obtained in pure water it is possible to estimate the end diameter of the carbon nanotube with nanometer resolution using a capillary force model.