Effect of reactive diluents on properties of unsaturated polyester/montmorillonite nanocomposites

Unsaturated polyester (UP)/montmorillonite (MMT) nanocomposite was prepared by using hydroxypropylacrylate (HPA) as a reactive diluent instead of conventional styrene monomer and the effect of polarity of reactive diluent on properties of nanocomposite was investigated. X‐ray and mechanical test data indicated that mixing for an extended period of time is essential to enhance the physical properties of nanocomposites in the UP/Cloisite 6A system. This was attributed to the high polarity of HPA that may disturb the preintercalation of UP resin into the galleries of MMT. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 238–242, 2004     

Studies on multilayer film coextrusion III. The rheology of blown film coextrusion

Multilayer blown film coextrusion was studied, both experimentally and theoretically. For the experimental study, an annular die with a feed-port system was designed and multilayer blown films were produced by rotating the inner mandrel with a one horsepower variable-speed drive at speeds from nearly 2 to 6 rpm, and by inflating the tubular molten film with air. The die has 16 feed slots and melt pressure transducers are mounted along the axial direction of the outer wall of the annular flow channel. The transducers were used to determine the pressure gradient in the annular flow channel, which then permitted determination of the reduction in pressure drop when different combinations of two polymer systems were coextruded. Polymers used for b own film coextrusion were: (1) low-density polyethylene with ethylene-vinyl acetate; (2) low-density polyethylene with high-density polyethylene; (3) low-density polyethylene with polypropylene; (4) high-density polyethylene with ethylene-vinyl acetate. For the theoretical study, stratified helical flow was analyzed using a power-law non-Newtonian model. A computational procedure was developed to predict the number of layers, layer thickness, and the volumetric flow rate as functions of certain processing variables (namely, the pressure drop in the die, and the angular speed of rotation of the inner mandrel of the die) and the rheological parameters of the individual polymers concerned. Comparison was made of the theoretical prediction of volumetric flow rate with experimental ones. Some representative results are presented of the theoretically predicted axial and angular velocity distributions, shear stress profiles, and shear rate profiles.     

Preparation and characterization of modified starch‐based plastic film reinforced with short pulp fiber. II. Mechanical properties

Native corn starch‐ and hydroxypropylated starch (HPS‐) based plastic films were prepared using the short pulp fiber as the reinforcement and the glycerol as the plasticizer. The results of tensile test showed that the strain and stress at break and elastic modulus increased with pulp content. With glycerol content, the strain at break increased considerably, but the breaking stress and elastic modulus decreased. And the stress–strain curves showed that the brittleness problem of films was overcome by the pulp, glycerol, and water content. The hydroxypropyl starch films showed results similar to those of the native starch films. The results of the three‐point bending test showed that maximum deflection, flexural strength, and specific work increased with pulp content, but the flexural modulus was the highest at a pulp content of 20%. And with the glycerol content, the maximum deflection and specific work of rupture increased, but the bending elastic modulus decreased. The hydroxypropyl starch films showed results similar to those of native starch films as far as the maximum deflection and flexural strength were concerned, but the bending elastic modulus and specific work of the hydroxypropyl starch films were considerably lower than those of starch films. So it was concluded that the flexibility of films was improved by the hydroxypropylation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2108–2117, 2003     

Studies on wire coating extrusion. I. The rheology of wire coating extrusion

Wire coating extrusion was studied, both experimentally and theoretically, using a pressure-type die. For the experimental study, a wire coating apparatus of laboratory scale was constructed, consisting of a pay-off device, extruder, cross-head and pressure-type die, cooling trough, and take-up device. The materials used were low- and high-density polyethylenes and thermoplastic rubber. The following measurements were taken during the experiments: (1) the axial pressure profiles in the die, (2) melt flow rate, and (3) take-up speed. The measurements were then used to determine the effect of the rheological properties of the polymers on the performance of the wire coating operation. It was found that a reduction in axial pressure gradient and a reduction in the recoverable elastic strain of a molten polymer at the die exit can be realized as the speed of the wire is increased. For the theoretical study, using a power-law model, the equations of motion were solved numerically to predict the volumetric flow rate as functions of the pressure gradient in the die and the rheological properties of the polymer being extruded. Solution of the system equations permitted us to predict the velocity profile and shear stress distributions of a molten polymer inside a pressure-type wire coating die.     

Measurement of the rheological properties of polymer melts with slit rheometer. I. Homopolymer systems

Two slit dies have been designed, having aspect ratios of 10 and 20. Three melt pressure transducers were flush-mounted on the long side of the rectangular slot, along the longitudinal centerline of each die. The dies were then used to measure wall normal stresses along the longitudinal direction of polymer melts flowing through the thin slit. The polymeric materials investigated were high-density polyethylene, low-density polyethylene, polypropylene, and polystyrene. The measurement of wall normal stresses were used to determine the rheological properties of melts, namely, the melt viscosity from the slope of axial pressure profiles and the melt elasticity from exit pressures. The present study shows that the rheological properties determined from the slit rheometer are in good agreement with those from the capillary rheometer reported in the author's earlier papers. Therefore it may be concluded that a slit die also may be used as a means of characterizing polymeric materials by their viscous and elastic properties in the molten state.     

Mechanical properties and structures of dicyanate–clay nanocomposites

Dicyanate–clay nanocomposites comprising a dicyanate resin and a type of organically modified clay were prepared and characterized, and their thermomechanical properties were investigated. The organically modified clay had silicate layers of nanometer size intercalated with an organic modifier, which improved the compatibility between the clay and organic materials, such as dicyanate resins. Dynamic mechanical analysis was performed to investigate the thermomechanical properties of the dicyanate–clay nanocomposites containing various amounts of the clay. The storage modulus of the nanocomposites below their glass‐transition temperatures slightly increased with increasing clay content. The glass‐transition temperature of the dicyanate–clay nanocomposites increased with increasing clay content. The nanostructures of the dicyanate–clay nanocomposites were characterized by transmission electron microscopy and X‐ray diffraction analysis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2629–2633, 2003     

Reactivity,chemical structure,and molecular mobility of urea–formaldehyde adhesives synthesized under different conditions using FTIR and solid‐state 13C CP/MAS NMR spectroscopy

This study was conducted to investigate the effects of reaction pH condition and hardener type on the reactivity, chemical structure, and molecular mobility of urea–formaldehyde (UF) resins. Three different reaction pH conditions, such as alkaline (7.5), weak acid (4.5), and strong acid (1.0), were used to synthesize UF resins, which were cured by adding four different hardeners (ammonium chloride, ammonium sulfate, ammonium citrate, and zinc nitrate) to measure gel time as the reactivity. FTIR and ¹³C‐NMR spectroscopies were used to study the chemical structure of the resin prepared under three different reaction pH conditions. The gel time of UF resins decreased with an increase in the amount of ammonium chloride, ammonium sulfate, and ammonium citrate added in the resins, whereas the gel time increased when zinc nitrate was added. Both FTIR and ¹³C‐NMR spectroscopies showed that the strong reaction pH condition produced uronic structures in UF resin, whereas both alkaline and weak‐acid conditions produced quite similar chemical species in the resins. The proton rotating‐frame spin–lattice relaxation time (T_1ρH) decreased with a decrease in the reaction pH of UF resin. This result indicates that the molecular mobility of UF resin increases with a decrease in the reaction pH used during its synthesis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2677–2687, 2003     

Rheological behavior of compatible polymer blends. I. Blends of poly(styrene-Co-acrylonitrile) and poly(ε-caprolactone)

The rheological behavior of blends of poly(styrene-co-acrylonitrile) (SAN) and poly(ε-caprolactone) (PCL) was investigated, using a cone-and-plate rheometer. For the study, blends of various compositions were prepared by melt blending using a twin-screw compounding machine. The rheological properties measured were shear stress (σ₁₂), viscosity (η), and first normal stress difference (N₁) as functions of shear rate (γ) in steady shearing flow, and dynamic storage modulus (G′) and loss modulus (G″) as functions of angular frequency (ω) in oscillatory shearing flow, at various temperatures. It has been found that logarithmic plots of N₁ versus σ₁₂, and logarithmic plots of G′ versus G″, become virtually independent of temperature but vary regularly with blend composition, and that the zero-shear viscosity of the blends, (η_o)_blend, follows the relationship, 1/log(η_o)_blend = w_A/log η_0A + w_B/log η_0B, where η_0A and η_0B are the zero-shear viscosities of components A and B, respectively, and w_A and w_B are the weight fractions of components A and B, respectively. The physical implications of the relationship found are discussed.     

Physical properties and morphology of polycaprolactone/starch/pine‐leaf composites

Polycaprolactone (PCL)/starch and PCL/starch/pine‐leaf composites, which can be possibly applied as biodegradable food packaging materials with natural pine flavor, were prepared and characterized in this study. The effect of incorporating a silane coupling agent at different content levels on the physical properties and morphology of the composites was studied. To investigate the melting behavior of the composites, a differential scanning calorimetry was employed. A universal testing machine was used to investigate the tensile properties of the composites and the water absorption properties of the composites were also investigated. Scanning electron microscope was used to investigate the morphology of the composites. The physical properties and morphology of the PCL/starch and PCL/starch/pine‐leaf composites were largely affected by the composition, especially the content of the silane coupling agent. The silane coupling agent led to a much better interfacial compatibility between the PCL matrix and the fillers and resulted in better physical properties of the composites. The PCL/starch/pine‐leaf composite with the silane coupling agent showed a morphology, indicating a good interfacial adhesion between the PCL matrix and the fillers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 928–934, 2007     

Experimental analysis of bubble mode in a plate-type absorber

An experimental analysis of ammonia-water absorption was performed in a plate-type absorber. The flow of water and ammonia gas was performed in the bubble mode. The experiments were made to examine the effects of solution flow rate and gas flow rate on the performance of the absorber. It was found that the increase of solution flow rate rarely affected the mass transfer, but improved the heat transfer. As the gas flow rate increased, slugging occurred in the bubble mode and influenced the thermal boundary layer. Finally, the results were converted into dimensionless numbers to elucidate physical phenomena and plotted as Sherwood number versus Reynolds number for mass transfer performance and Nusselt number versus Reynolds number for heat transfer performance.