细直径YG5FA硬质合金/45Cr钢储能焊工艺分析

应用微型储能焊机对1.5 mm超细颗粒硬质合金YG5FA和45Cr合金钢进行对焊,研究了结合界面的结构特征、组织形态及结合机制,分析了焊接参数对接头质量的影响.结果表明,储能焊能够实现超细颗粒硬质合金的快速凝固焊接,有效防止界面反应,获得的焊接接头组织细小致密,硬质合金组织无粗化迹象.裂纹是硬质合金储能焊接头的主要缺陷,具有典型的脆断特征和延迟特性.焊后进行350 ℃保温30 min的去应力处理,即可有效地预防裂纹的产生.     

气体保护焊短路过渡熔滴成形的建模分析

提出了气体保护焊短路过渡过程中的熔滴成形的概念,并建立了模型.通过微距高速摄像技术和数字图像处理技术对熔滴成形过程中小滴状熔液所受的重力、电磁力以及表面张力提供的支持力进行了分析和定量计算,认为表面张力所提供的支持力远大于电磁力和重力共同导致的促使小滴状熔液下落的力.同时考虑了焊丝的熔化,认为以上因素最终造成小滴状熔液能以滴状的形态不断在焊丝端面进行扩展,形成熔滴.试验证明了熔滴成形这一模型的正确性.     

国内外埋弧焊的发展状况

叙述了目前国内外埋弧焊的发展现状,介绍了适合于各种焊接整流嚣埋弧焊成套设备的数字控制系统及采用单片机控制逆变埋弧焊机的组成和控制原理。详细讲述了多电源串列双（多）丝埋弧焊、单电源并列双丝埋弧焊、冷丝和热丝填充埋弧焊、单电源串连双丝埋弧焊的工艺特点和使用优点。     

低液位铸造技术在铝合金扁锭生产中的应用

介绍低液位铸造技术的核心,石墨内衬对铸造的扁锭提供了理想的表面,铸造出的扁锭表面平滑无偏析瘤,偏析深度仅200μm～500μm,铸锭壳区厚约1μm,可减少铣面量50％,两大面只需铣削2mm～4mm,减少热轧切边量17％,大大提高了扁锭的成材率。     

硬质合金强度随温度的变化及失效机理的研究

研究了温度对3555和471硬质合金抗弯强度的影响.结果表明,3555和471硬质合金的抗弯强度在室温至300℃的范围内基本保持不变,在300～400℃开始下降,在400～500℃范围内剧烈下降,在500～600℃范围内下降变缓,在600～700℃时,抗弯强度值出现一个平台,比室温时强度降低30%左右.这是由于高温下合金的软化,hcp γ→fcc γ相变,W、C在粘结相中的固溶以及热应力共同作用的结果.3540和3475合金高温下断面的粗糙度降低,孔洞增多,沿晶断裂比例增加.高温下合金表面发生氧化,形成疏松的垂直于表面生长的柱状晶氧化层,3555抗氧化能力比471合金高.     

Effect of temperature on mechanical behavior of AZ31 magnesium alloy

Strain rate sensitivity and tension/compression asymmetry of AZ31 magnesium alloy at different temperatures and strainrates were investigated.Both of mechanical behaviors are temperature dependent.Strain rate sensitivity increases with increasingtemperature.Thermally activated slip is the source of strain rate sensitivity.At the temperature below or near 373 K,strain ratesensitivity is very little.Tension/compression asymmetry in yielding decreases with increasing temperature.Twinning is the reasonof tension/compression asymmetry.At the temperature above or near 573 K,the material shows little tension/compressionasymmetry of the flow stress.     

Hot-compression constitutive relation of as-cast AZ31 magnesium alloy

In hot-compression process, the various factors have obvious effects on the deformation behavior of AZ31 magnesium alloy deformation behavior. To understand the hot-compression constitutive relation thoroughly, the stress-strain behavior of AZ31 magnesium alloy at various strain rates and different deformation temperatures were investigated under maximum strain of 60%. The microstructure of the experimental alloy was studied in the hot-compression procedure. The experimental results show that the relation of peak flow stress, strain rate and temperature can be described by Z parameter which contains Arrheniues item. The strain rate and the deformation temperature are the key parameters affecting deformation activation energy.     

Deformation behavior ofAZ31 magnesium alloy at different strain rates and temperatures

The deformation behavior of AZ31 was examined by compression and tension testes over a wide strain rate and temperature range, strain rate from 10^-3 to 10^3 s^-1, temperature from 300 to 623 K. Analysis of flow behavior and microstructural observations indicate that in tension tests dislocation glide is the most important deformation mechanism in the test strain rate and temperature range, while in compression tests twinning deformation mechanism is important at lower temperature when the strain rate ranges from 10^-3 to 10 s^-1. At 10^3 s^-1 strain rate, dislocation glide and twinning are present at the same time. At the strain rate of 2 964 s^-1, adiabatic shear band can be found easily, even at the strain rate of 1 537 s^-1 adiabatic shear localization zone can be found. In adiabatic shear localization zone, there are fine recrystallization grains. But in adiabatic shear band, the grains cannot be identified by optical microscopy.     

Microstructure and formation mechanism of titanium matrix composites coating on Ti-6Al-4V by laser cladding

Laser cladding experiments were done on a 5-kW continuous wave CO2 laser to synthesize TiC and TiB rein- fowed titanium matrix composite coatings on Ti-6AI-4V alloy with a mixture of Ti and B4C precursor powder. The ther- modynamics of the reactions were calculated and analyzed. The microstructure and phase evolution of TiB and TiC com- posites were investigated. The results showed that the chemical reaction between Ti and B4C would release much heat, and these compounds, TiC, TiB, and small amount of TiB2, can be formed on the surface of Ti-6AI-4V alloy if the supplied en- ergy is sufficient to excite the reaction among the initial products. A good metallurgical bond between the coating and the substrate can be achieved. The microhardness of coating was irregular and the maximum value was approximately HV600.     

虚拟数控铣削过程的实时建模

以三角片离散法为基础实现数控铣削过程的实时建模;提出了局部搜索算法,用其搜索发生切削关系的点阵并修改其高度值;同时优化了重绘三角片过程中三角片法矢的计算;最后运用显示列表刷新方法来加快重新绘图的速度.实例表明此方法提高了数控铣削仿真的速度和显示效果.