Robotics in the factory of the future: AI in manufacturing: The NBS AMRF as an intelligent machine

Within its Automated Manufacturing Research Facility (AMRF), the U.S. National Bureau of Standards (NBS) is addressing research issues in interface standards for the fully automated factory of the future for the production of small batches of discrete parts. Consisting of robots, machine tools and computers, the AMRF is being integrated using a real-time, sensory-feedback, data-driven hierarchical control architecture. As such, the AMRF is a research tool for investigating the manufacturing enterprise as a system of intelligent machines. This paper: (1) describes the AMRF in terms of its real-time control system architecture; (2) notes the role of symbolic languages, knowledge-representation, sensory-processing and other aspects of artificial intelligence in its development; and (3) speculates on further application of AI in future intelligent manufacturing systems similar in form to the AMRF.     

Do you have an internet acceptable use policy?

No longer is the question if the Internet will be used in the classroom but when the Internet will be used in the classroom. Superimposing this technology on procedural teaching methods in the highly regulated and structured environment known as public education is akin to managing chaos. The confusion experienced by educators at all levels is not unlike similar sentiments expressed by other professionals having survived rapid organizational changes in the business world over the period of the past five to seven years. With this in mind, an attempt to define educators' proactive responsibilities in preparation for these changes led to an extensive review of literature and a survey by one of the authors. A necessary first step in embracing technological changes in education is the development of an Internet Acceptable Use Policy. A policy shell is provided that can be used to formulate individual school policy.     

Dressing of filigree fine-grained metal bonded grinding wheels

Metal bonded grinding tools offer a remarkable potential for micro grinding because of their favorable wear behavior. However, metal bonded grinding tools, especially dicing blades, are hard to dress by conventional dressing methods. Electro contact discharge dressing, which is presented in this paper, is a numerically controlled dressing process offering the possibility to create the geometry and topography of the grinding wheel simultaneously at negligible dressing forces. The power of an electric circuit thermally removes the metal bond of the grinding wheel during the dressing process. The quality of the created profiles and the influence of the dressing parameters on the specific material removal rate of the grinding tool as well as the wear of the electrode are investigated at fine-grained grinding wheels.     

Adsorption of dissolved organics from industrial effluents on to activated carbon

Industrial effluents usually include multicomponent organic solutes. The optimum pH for adsorption of a specific industrial effluent on activated carbon should be determined experimentally because, in general, more than one mechanism is involved. A series of experiments was conducted to establish the influence of the initial hydrogen ion concentration on carbon adsorption of organic solutes. For these studies, powdered activated carbon was used, and the water systems studied included both single component pure organic compounds as well as multicomponent organic wastes. Results indicate that the pH effect upon the effectiveness of carbon adsorption mainly depends upon the nature of the adsorbed substance. In general, the degree of ionisation is the controlling factor for adsorption of ionic organic solutes on activated carbon. Adsorption reaches a maximum at the point of least ionisation of the adsorbate. As the organic compounds become more complex (i.e. longer hydrocarbon chains, higher molecular weights, increased branching), the electrical adsorption forces between activated carbon and ionic organic solutes will govern. Anionic surfactants meet with decreased electronegative repulsive forces at low pH levels, which increase the effectiveness of carbon adsorption. However, the adsorption of a cationic surfactant is increased by an increase in the electronegative carbon surface at high pH levels. When ionic organic solutes become much more complex, like a polymer, the effects of both ionisation and electrical adsorption forces become less important. Instead, the adsorption rate will be controlled by the extent of hydrolysis caused by the pH adjustment. For non-ionic organic solutes, chemical reaction(s) between the adsorbate and the added chemical (acid or base) for pH adjustment is an important controlling factor. Again, hydrolysis is responsible for the breakdown of larger size molecules to smaller sizes. Then an increase in adsorption rate with decreasing molecular weight of adsorbate is expected.     

Determination of tetrachloroethylene—Results of a collaborative study and the standardized method

The development, by collaborative study, of a standardized method for the determination of tetrachloroethylene in olive oils is described. The results of the study, which was carried out in 1989 under the direction of the International Olive Oil Council (IOOC), are presented and show that tetrachloroethylene can be readily determined, to an acceptable degree of precision, by gas-liquid chromatography with electron capture detection. A limited number of results obtained for the determination of trichloroethylene and chloroform by the same method indicate that a similar precision could be obtained with the method when determining these solvents also.     

Effect of plasticizers on the thermal decomposition of chlorinated polyvinylchloride

Plasticized samples of chlorinated polyvinylchloride (CPVC) were investigated by using thermogravimetric (TG) analysis and differential scanning calorimetry (DSC). Three different plasticizers were studied, namely, dioctyl phthalate (DOP), alkyldiaryl phosphate ester (Santiciser 2148), and triaryl phosphate ester (Reofos 50). TG experiments in nitrogen showed one major decomposition stage, involving dehydrochlorination, and minor pyrolysis reaction of the hydrocarbon residue. In contrast to the three stages previously reported to occur in the nonplasticized‐stabilized CPVC, TG analyses in air showed two distinctive decomposition stages for the plasticized CPVC samples. The DOP system provided a suggestion of a third stage. The first decomposition stage was due not only to the loss of all the chlorine present, but also to loss of the plasticizer or its decomposition products. The second decomposition stage was mostly due to char oxidation, the char being formed almost exclusively from the DCE and VDC units in CPVC polymer. DSC results showed that in the presence of nitrogen, there was no significant plasticizer effect on the thermal decomposition behavior of CPVC up to about 330°C, while in air the DSC traces also show no significant differences below 400°C. The two phosphate plasticizers showed no significant differences in their effect on the thermal decomposition behavior of CPVC under the same experimental conditions. It is believed that P₂O₅ and polyphosphoric acid are among the main constituents of the residua. These would impart a protective glassy surface to the char. This will facilitate effective flame retardant action. This preliminary conclusion is based on the premise that the more stable the char layers are, the more resilient will be the protective layer, and consequently, the better the flame retardant effect. J. VINYL ADDIT. TECHNOL., 11:21–27, 2005. © 2005 Society of Plastics Engineers     

Fatigue failure mechanisms in polymers

Fatigue testing of polymers has revealed significant differences between the fatigue response of polymers and metals. Generally, fatigue failure in metals is a process of crack initiation, propagation, and failure. Also, fatigue damage in metals is cumulative and cycle dependent, but remains essentially independent of test frequency. Unlike that of metals, the fatigue behavior of polymers is influenced by viscoelastic effects. At high frequencies, softening and melting occur, and fatigue failure depends largely on the test frequency. At lower frequencies, fatigue failure becomes less sensitive to test frequency and results from crack initiation and propagation. These polymer characteristics arise from the production of hysteresis energy during fatigue. A portion of this energy is released as heat, some of which is dissipated, but most is absorbed in the sample, raising its temperature. This temperature rise leads to degradation of the material and a short fatigue life. Experiments were conducted to measure hysteresis energy and temperature rise for a talc-filled polypropylene. A mathematical model was developed to calculate the energy and temperature distribution during fatigue. Correlation of the temperature rise predicted by the model with that observed experimentally provided values for the various energy terms that quantitatively defined the thermomechanical fatigue response of this polymer.