Simulation of population balance model-based particulate processes via parallel and distributed computing

Population Balance Models (PBMs), a class of integro partial differential equations, are utilized for simulating dynamics of numerous particulate systems. PBMs describe the time evolutions and distributions of many particulate processes and their efficient and quick simulation are critical for enhanced process control and optimization, especially for real-time applications. However, their intensive computational resource requirement is largely a prohibitive factor in the utility of PBMs for control and optimization. This paper describes how distributed computing systems may be leveraged to execute PBM-based simulations thus achieving time savings, using MATLAB's Distributed Computing Toolbox. A parallel computing algorithm was developed for a three dimensional and four dimensional population balance model with built-in constructs such as SPMD that ran efficiently on a cluster of two quad-core machines linked via a gigabit ethernet cable. Speedup of 6.2 and 5.7 times were achieved with 8 workers, over an un-parallelized code, for a 3 and 4 dimensional PBM respectively. Evaluations on work efficiency and scalability further affirm the algorithms’ respectable performance on larger clusters despite significant memory transfer overheads.     

Impact of electrically formed interfacial layer and improved memory characteristics of IrOx/high-κx/W structures containing AlOx,GdOx, HfOx,and TaOx switching materials

Improved switching characteristics were obtained from high-κ oxides AlO_x, GdO_x, HfO_x, and TaO_x in IrO_x/high-κ_x/W structures because of a layer that formed at the IrO_x/high-κ_x interface under external positive bias. The surface roughness and morphology of the bottom electrode in these devices were observed by atomic force microscopy. Device size was investigated using high-resolution transmission electron microscopy. More than 100 repeatable consecutive switching cycles were observed for positive-formatted memory devices compared with that of the negative-formatted devices (only five unstable cycles) because it contained an electrically formed interfacial layer that controlled ‘SET/RESET’ current overshoot. This phenomenon was independent of the switching material in the device. The electrically formed oxygen-rich interfacial layer at the IrO_x/high-κ_x interface improved switching in both via-hole and cross-point structures. The switching mechanism was attributed to filamentary conduction and oxygen ion migration. Using the positive-formatted design approach, cross-point memory in an IrO_x/AlO_x/W structure was fabricated. This cross-point memory exhibited forming-free, uniform switching for >1,000 consecutive dc cycles with a small voltage/current operation of ±2 V/200 μA and high yield of >95% switchable with a large resistance ratio of >100. These properties make this cross-point memory particularly promising for high-density applications. Furthermore, this memory device also showed multilevel capability with a switching current as low as 10 μA and a RESET current of 137 μA, good pulse read endurance of each level (>10⁵ cycles), and data retention of >10⁴ s at a low current compliance of 50 μA at 85°C. Our improvement of the switching characteristics of this resistive memory device will aid in the design of memory stacks for practical applications.     

Yield and Quality Characteristics of Rendered Chicken Oil for Biodiesel Production

Whole dead poultry birds obtained from commercial layer farms were assessed for fat in the whole carcass and then dry rendered in three different rendering regimens T₁, T₂ and T₃ (temperature = 120, 130 and 140 °C and shell pressure = 1, 2 and 3 kg/cm² respectively) and the effect on the yield and quality of the rendered chicken oil were studied. The overall fat percentage of the whole dead poultry carcass was 14.55 ± 0.17 % and the fat content of ‘greaves’ was 14.49 ± 0.38 %. In the dry batch rendering trials, the mean overall fat recovery was 24.46 ± 1.19, 26.78 ± 3.14 and 22.42 ± 2.32 % and the overall fat yield was 3.52 ± 1.72, 3.84 ± 0.44 and 3.22 ± 0.33 % of the carcass weight in T₁, T₂ and T₃ respectively. Solvent extraction of fat could recover 96.10 ± 0.14 % of fat from ‘greaves’ which was significantly higher than the mechanical centrifugation method. Among the quality characteristics of the rendered chicken oil (RCO), moisture content ranged from 0.61 % (T₂) to 1.09 % (T₁) and the mean specific gravity was 0.91 at 30 °C. The FFA values of RCO obtained from the T₃ rendering regimen were significantly (p < 0.05) higher than the FFA values of T₂ and T₁. The mean acid value, iodine number, peroxide value, saponification value and unsaponifiable matter present in RCO showed no significant difference. The fatty acid profile and calorific values were studied. The RCO was converted to biodiesel by transesterification and the physico-chemical properties of the biodiesel were studied and compared with the Indian biodiesel specification.     

Low-Temperature Sintering of La(Ca)CrO3 Powder Prepared through the Combustion Process

Ultrafine La(Ca)CrO₃ (LCC) powder was prepared through the glycine–nitrate gel combustion process. It was shown for the first time that the use of relatively inexpensive CrO₃ as a starting material for chromium has potential for the bulk preparation of sinter-active LCC powder. As-prepared powder, when calcined at 700°C, resulted in LCC along with a small amount of CaCrO₄. The calcined powder was found to be composed of soft agglomerates with a particle size of ≈70–290 nm. The cold pressing and sintering of the calcined powder at 1200°C resulted in the mono-phasic La_0.7Ca_0.3CrO₃ with density ≈98% of its theoretical value. This is the lowest sintering temperature ever reported for La_0.7Ca_0.3CrO₃. The conductivity of the sintered La_0.7Ca_0.3CrO₃ at 1000°C was found to be ≈57 S/cm in air. The sintering and electrical behavior achieved for La_0.7Ca_0.3CrO₃ may find application as an interconnect material for high-temperature solid oxide fuel cells if problems with chemical expansion and poor conductivity in fuel can be overcome.     

Assessment of flow induced vibration in a sodium-sodium heat exchanger

The 500 MWe Prototype Fast Breeder Reactor (PFBR) is under construction at Kalpakkam. It is a liquid metal sodium cooled pool type fast reactor with all primary components located inside a sodium pool. The heat produced due to fission in the core is transported by primary sodium to the secondary sodium in a sodium to sodium Intermediate Heat Exchanger (IHX), which in turn is transferred to water in the steam generator. PFBR IHX is a shell and tube type heat exchanger with primary sodium on shell side and secondary sodium in the tube side. Since IHX is one of the critical components placed inside the radioactive primary sodium, trouble-free operation of the IHX is very much essential for power plant availability. To validate the design and the adequacy of the support system provided for the IHX, flow induced vibration (FIV) experiments were carried out in a water test loop on a 60° sector model. This paper discusses the flow induced vibration measurements carried out in 60° sector model of IHX, the modeling criteria, the results and conclusion.     

Fracture behaviour of fly-ash filled FRP composites

The major objective of this study was to determine the fracture toughness and fracture surface energy of epoxy, epoxy/fly-ash, epoxy/carbon fibre, epoxy/carbon fibre/fly-ash, epoxy/glass fibre and epoxy/glass fibre/fly-ash composites. The quality of composite specimens was evaluated by the ultrasonic method. The results show that a fly-ash particle can arrest the crack path and thus improve the fracture properties of fibre reinforced plastic (FRP) composites. The results of this study have further significance in view of the fact that fly-ash powder is far cheaper than carbon fibre, glass fibre and epoxy resin.     

Performance of cold sprayed Ni‐20Cr and Ni‐50Cr coatings on SA 516 steel in actual industrial environment of a coal fired boiler

Power plants are one of the major industries suffering from severe erosion–corrosion (E‐C) problems resulting in substantial losses. One way of tackling this problem is by the use of thermal spray coatings. In the current investigation a new emerging technique i.e. cold spray coating process was used to deposit Ni‐20Cr and Ni‐50Cr powder on SA 516 (grade 70) boiler steel. The bare as well as the coated steels were subjected to cyclic experimental studies, in the superheater zone of a coal fired boiler. Weight change, thickness loss, XRD, FE‐SEM/EDS and X‐ray mapping techniques were used to analyse the eroded‐corroded specimens. The uncoated steel showed weight gain after exposure in the actual boiler environment, whereas, for the coated steels there was initial weight loss followed by negligible weight change. Based upon thickness loss data the cold‐sprayed Ni‐50Cr coating was found to provide better E‐C resistance than the Ni‐20Cr coating.     

Microwave oven radiation hazards

This paper presents the results of a survey on the radiation leakage from a representative sample of microwave ovens in Regina. A brief review of potential hazards of microwave radiation is presented and the results of the survey are analyzed with a view of initiating further research in this area.     

Cold Model Investigations of Melting of Ice in a Gas-Stirred Vessel

The melting of steel scrap in high temperature liquid iron melt is investigated by conducting cold model experiments of the melting of ice sample of different geometries and sizes in an argon-stirred vessel containing water. The melting process of ice samples is observed using a high-speed camera. Design of experiments is based on similarity criteria. The relationships between non-dimensional groups related to heat transfer (Nu, Re, Pr, and Gr) are derived for different experimental conditions. The results are compared with those reported in the literature. The heat transfer coefficient is estimated as a function of mixing power and is found to be in good agreement with the calculated values obtained by using reported relationships in literature.