Design of Experiment Analysis of the Sulzer Metco DJ High Velocity Oxy-Fuel Coating of Hydroxyapatite for Orthopedic Applications

High Velocity Oxy-Fuel (HVOF) has the potential to produce hydroxyapatite (HA; Bio-ceramic) coatings based on its experience with other sprayed ceramic materials. This technique should offer mechanical and biological results comparable to other thermal spraying processes, such as atmospheric plasma thermal spray, currently FDA approved for HA deposition. Deposition of HA via HVOF is a new venture especially using the Sulzer Metco Diamond Jet (DJ) process, and the aim of this article was to establish this technique's potential in providing superior HA coating results compared to the FDA-approved plasma spray technique. In this research, a Design of Experiment (DOE) model was developed to optimize the Sulzer Metco DJ HVOF process for the deposition of HA. In order to select suitable ranges for the production of HA coatings, the parameters were first investigated. Five parameters (factors) were researched over two levels namely: oxygen flow rate, propylene flow rate, air flow rate, spray distance, and powder flow rate. Coating crystallinity and purity were measured at the surface of each sample as the responses to the factors used. The research showed that propylene, air flow rate, spray distance, and powder feed rate had the largest effect on the responses, and the study aimed to find the preferred optimized settings to achieve high crystallinity and purity of percentages of up to 95%. This research found crystallinity and purity values of 93.8 and 99.8%, respectively, for a set of HVOF parameters which showed improvement compared to the crystallinity and purity values of 87.6 and 99.4%, respectively, found using the FDA-approved Sulzer Metco Atmospheric Plasma thermal spray process. Hence, a new technique for HA deposition now exists using the DJ HVOF facility; however, other mechanical and biorelated properties must also be assessed.     

Combined experimental and kinetic modeling studies for the conversion of gasoline range hydrocarbons from methanol over modified HZSM-5 catalyst

The reaction was carried out in fixed bed reactor. The effect of process variables on the activity of oxalic acid treated 0.5 wt% ZnO/7 wt% CuO/HZSM5 catalyst for the conversion of methanol to gasoline range hydrocarbons was studied. The catalyst was prepared by incipient wetness impregnation method. After impregnation the catalyst was treated with oxalic acid. The validity of kinetic model proposed for the methanol to gasoline range hydrocarbon process at zero time on stream was studied, from the experimental results obtained in a wide range of operating conditions. The kinetic parameters for various models were calculated by solving the equation of mass conservation in the reactor for the lumps of the kinetic models. The kinetic model fitted well for simulating the operation in the fixed bed reactor in the range of 635 to 673 K, with regression coefficient (R²) higher than 0.96.     

自水解预处理对稻草化学成分及酶解性能的影响

研究了自水解处理对稻草秸秆主要化学成分及酶解糖化效率的影响。结果显示:在100～160℃下对稻草进行自水解预处理,酸溶木质素的脱除程度随着自水解温度的升高而增大,而Klason木质素含量几乎没有变化,几乎全部SiO2仍然保留在预处理后草片中;稻草高聚糖的降解程度随着自水解温度的升高而增加,但由于自水解液酸性较弱,大量高聚糖仍保留在草片中;自水解预处理有利于促进稻草的酶解糖化,随着自水解预处理温度的升高和酶用量的增大,酶解液中各种聚糖得率均有不同程度的提高,但自水解温度的影响显得更为重要;经160℃自水解预处理的稻草在40 FPU/g混合酶用量下,葡聚糖和木聚糖的总转化率约为68%和45%,总糖转化率近60%。     

Synthesis and viscosity of hydrophobically modified polymers containing dendritic segments

The cycloterpolymerizations of a newly synthesized dendritic quadruple‐tailed hydrophobic diallylammonium chloride with the hydrophilic monomer N,N‐diallyl‐N‐carboethoxymethylammonium chloride and sulfur dioxide afforded a series of water‐soluble cationic polyelectrolytes (CPEs) containing various proportions (0–1 mol %) of the hydrophobe. At a shear rate of 0.36 s^?1 at 30°C, salt‐free water solutions of the CPEs (4 g/dL) containing 0, 0.35, 0.53, 0.65, and 0.93 mol % of the hydrophobe had apparent viscosity values of 140, 1200, 180,000, 308,000, and 858,000 cps, respectively. The study clearly demonstrated an increase in the viscosity values with increasing incorporation of the hydrophobes. The CPEs on acidic hydrolysis of the pendant ester groups gave corresponding pH‐responsive cationic acid salts, which upon treatment with NaOH, were converted to the polybetaines (PBs), anionic polyelectrolytes (APEs), and PB/APEs containing various proportions of PB and APE fractions in the polymer chain. The effects of charge type and charge density on the polymer chain were investigated. Polymer surfactant interactions were investigated with the cationic surfactant cetyltrimethylammonium bromide; a considerable increase in the viscosity values of the CPE was observed in the presence of the surfactant. The superior viscosity behavior for the polymers containing the quadruple‐tailed hydrophobe was attributed to the blocky nature of the comonomer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

胡椒碱在超临界和近临界二氧化碳中的溶解度

Piperine is a member of the lipids family commonly found in peppercorn, ginger and other natural sources and is grouped as an alkaloid. The solubility of piperine has been determined in carbon dioxide at near critical and supercritical conditions in a dynamic extraction apparatus. The conditions studied were at pressures ranging from 10 to 20 MPa and temperatures at 293, 300, 313, 323 and 333 K. The results showed that piperine solubility increased with increasing pressure at all temperatures studied. The solubility of piperine in near critical conditions was slightly higher than that at supercritical conditions only at the low-pressure range. Two semi-empirical density dependent correlations, namely the Chrastil model and the Dilute Solution model, were also used to estimate the solubility data. Although both models showed good correlation with the solubility data, the Dilute Solution model performed better prediction than the Chrastil model.     

Cold-active enzymes from cold-adapted bacteria

The properties of amylase, lipase and protease, excreted by newly isolated bacteria from snow-covered soil, salmon intestine and crab intestine, have been investigated. One amylase, one lipase, and three proteases have been characterized by shifts in their apparent optimal activities toward low temperatures and by reductions in their activation energy values. The discovered enzymes were rapidly inactivated at temperatures above the optimum (30 to 40°C). These results suggest that the enzymes are cold-active. The best cold-active protease producer, isolated from salmon intestine, has been identified as Flavobacterium balustinum by the analysis of 16S rRNA. The optimal growth temperature of this bacterium was 20°C, but a higher amount of protease activity was present at 10°C.     

Single step modification of micrometer-sized polystyrene particles by electromagnetic polyaniline and sorption of chromium(VI) metal ions from water

This article describes a single-step reproducible approach for the surface modification of micrometer-sized polystyrene (PS) core particles to prepare electromagnetic PS/polyaniline–Fe₃O₄ (PS/PANi–Fe₃O₄) composite particles. The electromagnetic PANi–Fe₃O₄ shell was formed by simultaneous seeded chemical oxidative polymerization of aniline and precipitation of Fe₃O₄ nanoparticles. The weight ratio of PS to aniline was optimized to produce core–shell structure. PS/PANi–Fe₃O₄ composite particles were used as adsorbent for the removal of Cr(VI) via anion-exchange mechanism. The composite particles possessed enough magnetic property for magnetic separation. The adsorption was highly pH dependent. Adsorption efficiency reached 100% at pH 2 in 120 min when 0.05 g of composite particles was mixed with 30 mL 5 mg L⁻¹ Cr(VI) solution. The adsorption isotherm fitted best with Freundlich model and maximum adsorption capacity approached 20.289 mg g⁻¹ at 323 K. The prepared composite was found to be an useful adsorbent for the removal of soluble Cr(VI) ions. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47524.     

Particle formation and agglomeration of an alumina-zirconia powder synthesized an supercritical CO2 method

Alumina - 20 vol% zirconia doped with 2 mol% yttria composites were prepared by a supercritical CO₂ method. The powder characteristics were examined through control of the supercritical conditions; temperature and pressure. The agglomeration degrees (N) for powders were changed from 1.2 and 5.4. As the value N become smaller or close to unity, powder agglomerates tend to approach their primary powder size. The sintered sample had hardness of 12.5 GPa. SEM and TEM characterization were used to characterize the microstructure and morphology of the prepared powders.     

Effect of oscillation amplitude on velocity distributions in an oscillatory baffled column (OBC)

This paper presents a numerical study of the effect of oscillation amplitude in oscillatory baffled column (OBC) using computational fluid dynamics. The numerical work was carried out for single phase liquid flow for an unsteady 3-D model using commercial software, Fluent (2006). This work was concentrated on the effect of oscillation amplitude. Three amplitudes of 5, 10 and 15 mm with constant frequency of 1 Hz are applied. Vortex and cycle average velocities at different points are analyzed. The studies show the maximum velocity for 5 mm, 10 mm and 15 mm in an OBC are 0.11 m/s, 0.25 m/s and 0.40 m/s respectively in the first cycle of oscillation. At a constant frequency, greater oscillation amplitude displaces the liquid to a further distance and builds a larger vortex. Vortex length was 1.5 times bigger when oscillation amplitude changes from 5 mm to 10 mm and 2 times when the amplitude is triple from 5 mm. The detailed validation is presented somewhere else; this research is focused on the effect of oscillation.