Photothermal radiometric detection and imaging of surface cracks

This paper discusses surface crack detection by photothermal radiometric imaging (PRI). In PRI, also called dynamic infrared scanning, a surface is scanned with a spot of heat. Imperfections are detected by radiometrically sensing changes in the surface temperature of a small area in the vicinity of this spot. In the work described, cracks narrower than 25 µm (0.001 in.) in a lightly rusted steel surface have been detected. Indiscrete scanning an amplitude modulated heating beam is moved in steps, remaining at each location long enough to measure amplitude and phase of the AC temperature. Incontinuous scanning a constant intensity heating beam is moved continuously while the temperature deviations are measured. This paper presents methods of calculating amplitude and phase of surface temperature for discrete scanning and instantaneous temperature for continuous scanning across a surface crack. For a steel surface scanned by a watt-level laser beam, predicted surface temperature deviations when crossing the crack are several degrees Celsius, with expected radiometrically detected power several orders of magnitude above the detector noise. In experiments performed, both techniques easily detected narrow cracks in a smooth, clean surface. Discolorations and pits, on the other hand, generate a disturbing type of surface noise. This noise was minimized by differential detection. Based on results obtained, continuously scanned PRI with a fan-type heating beam and array detection could become a viable way of mapping surface cracks at practical scanning speeds.     

除油剂除锈剂发黑剂的进展

从逐渐不采用强酸碱的角度回顾了除油、除锈、发黑及电镀等技术近年的进展情况,介绍和评价了这类技术涉及的一些市售商品,提出了进一步推广应用这些材料必须解决的问题。     

THERMAL DEBINDING OF A NEW BINDER

ＴＨＥＲＭＡＬＤＥＢＩＮＤＩＮＧＯＦＡＮＥＷＢＩＮＤＥＲ①ＺｈｏｕＪｉｃｈｅｎｇ，ＨｕａｎｇＢａｉｙｕｎ，ＷｕＥｎｘｉ，ＹｕＬｉｇｏｎｇ，ＱｕＸｕａｎｈｕｉＮａｔｉｏｎａｌＫｅｙＬａｂｏｒａｔｏｒｙｆｏｒＰｏｗｄｅｒＭｅｔａｌｕｒｇｙ，Ｃｅｎｔｒａ...     

触觉式机器人焊缝跟踪方法

对机器人在焊缝自动跟踪方面进行了研究，介绍了机器人触觉的力传感器结构和使用方法。对力信号进行解耦及信号解算，有效地消除了机器人在工作过程中振动，抖动对力信号的污染，使机器人有能力自动识别，跟踪焊缝及焊枪位置修正，从而保证焊接质量。     

Surface characterization of 6H-SiC (0001) substrates in indentation and abrasive machining

Surface characterization of 6H-SiC (0001) substrates in indentation and abrasive machining was carried out to investigate microfracture, residual damage, and surface roughness associated with material removal and surface generation. Brittle versus plastic deformation was studied using Vickers indention and nano-indentation. To characterize the abrasive machining response, the 6H-SiC (0001) substrates were ground using diamond wheels with grit sizes of 25, 15 and 7 μm, and then polished with diamond suspensions of 3 and 0.05 μm. It is found that in indentation, there was a scale effect for brittle versus plastic deformation in 6H-SiC substrates. Also, in grinding, the scales of fracture and surface roughness of the substrates decreased with a decrease in diamond grit size. However, in polishing, a reduction in grit size of diamond suspensions gave no significant improvement in surface roughness. Furthermore, the results showed that fracture-free 6H-SiC (0001) surfaces were generated in polishing with the existence of the residual crystal defects, which were associated with the origin of defects in single crystal growth.     

稀土钕对激光快速成形TC4合金组织及性能的影响

针对氢化脱氢钛合金粉末氧含量较高的问题，研究了添加稀土钕对激光快速成形TC4合金组织及性能的影响。结果发现，添加稀土Nd后，激光快速成形TC4合金的宏观晶粒尺寸变化不大；但随稀土添加量的增加，初始β列状晶逐渐转化为全β等轴晶，晶粒内部的魏氏α组织逐渐转变为网篮α，粗化α条不断增多，呈现团束聚集趋势，晶界α集束体积分数也不断增大；随稀土添加量的增加，激光快速成形TC4合金的室温塑性先大幅度提高，然后急剧降低；稀土添加量为0．1％～0．2％（质量分数，下同）时，氧含量为0．26％的氢化脱氢TC4合金粉末激光快速成形件沉积态的抗拉强度达975MPa，延伸率9．5％，满足锻件标准要求。     

焊缝跟踪技术的研究与展望

本文回顾了电弧焊接的焊缝跟踪技术，并重点对该技术的发展趋势进行了介绍与分析，     

添加WC对镍基合金激光熔敷层硬度及腐蚀磨损行为的影响

探讨了添加ＷＣ的镍基合金Ｇ１１２激光熔敷层的性能，结果表明，添加２０％ＷＣ的激光熔敷层的硬度ＨＶ０．２比末添加的提高近一倍，在酸性介质中的耐蚀性有所降低，但腐蚀磨损性能却得到大改善，其腐蚀磨损机制在低冲击速度下，由犁削磨损，坑穴腐蚀及应力腐蚀变为犁削磨损为主，在高冲击速度下，两者的腐蚀磨损机制趋于一致，均为犁削磨损为主，伴以抗穴腐蚀及应力腐蚀。     

利用“球化效应”激光扫描制备球形Ti粉的研究

利用“球化效应”，在SLS设备上探索将异形Ti粉转化为高性能球形粉末的可行途径。通过系统地改变激光功率、扫描速度，以及选取合适的激光扫描间距，探明了形成“球化效应”的工艺条件，并在激光功率为600W，扫描速度为30mm／s时，获得了较为理想的球形Ti粉。通过对球化过程进行理论分析，得出了选取激光扫描制备球形Ti粉工艺参数的准则。     

电流密度对声电沉积生物活性透钙磷石涂层结构和形貌的影响

通过声电沉积工艺在碳／碳复合材料表面制备了生物活性透钙磷石涂层，采用SEM、FFIR、XRD研究了超声场中电流密度对涂层组成结构和形貌的影响。发现在一定工艺条件下，随电流密度增加，涂层的平均晶粒尺寸减小，致密度增加；当电流密度小于l0mA／cm^2时涂层形貌为片状，l0mA／cm^2-26mA／cm^2时为粒状，32mA／cm^2时为花菜心状。且涂层中透钙磷石晶体的择优取向也发生变化，择优晶面依次为(021)、(111)、(220)。同时还讨论了涂层微观结构变化机理。