Influence of Polyalkylmethacrylate VIIs on Boundary Film Formation,Friction,Wear and Efficiency of Lubricants

Polyalkylmethacrylates (PAMAs) are well-known as viscosity index improvers and dispersant boosters. This paper shows that PAMAs are able to adsorb from oil solution on to metal surfaces, to produce thick, viscous boundary films.These films enhance lubricant film formation in slow speed and high temperature conditions and thus produce a significant reduction of friction. A systematic study of this phenomenon has made use of the highly flexible nature of PAMA chemistry. A range of dispersant and non-dispersant polymethacrylates has been synthesized. The influence of different functionalities, molecular weights and architectures on both boundary film formation and friction has been explored using optical interferometry and friction-speed charting. From the results, guidelines have been developed for designing PAMAs having optimal boundary lubricating properties.Through their ability to form boundary films PAMAs can significantly contribute to reduce wear in engine, gear and hydraulic lubrication. As a consequence of their viscometric and tribological performance PAMAs can furthermore improve fuel and energy efficiency in different, namely engine and hydraulic applications.Extensive work is currently conducted in the lubricant industry to develop engine oils with lower sulfur, phosphorus and metal content (low SAPS) and to optimize their frictional properties through the use of friction modifiers or synthetic base stocks. We have investigated the contribution of PAMA viscosity index improvers and boosters to improve fuel economy and to reduce wear levels. This paper reports our efforts to develop a new range of PAMAs that have been optimized in terms of composition, architecture, molecular weight and functionality and which can be used in low viscosity, low SAPS formulations to help meet the stringent requirements of modern engine oils.     

An adaptive digital filter for noise attenuation in sampled control systems

A recursive smoothing filter employing a bank of fading‐memory polynomial sub‐filters is presented. Variance estimates are used to mix the outputs of the sub‐filters, imparting variable gain and phase characteristics that permit it to automatically adapt to signal parameter changes. The proposed adaptive technique does not involve the estimation of plant parameters; therefore, it may be used in both open‐loop and closed‐loop configurations. In open‐loop estimation problems, variable gain/bandwidth allows it to reduce the impact of random errors caused by sensor noise and the impact of bias errors caused by model mismatch during ‘maneuvers’. In feedback control problems, variable phase/delay allows it to act as a lag filter for an improved steady‐state response (i.e. greater noise attenuation) and act as a lead filter, or a proportional‐derivative controller, for an improved transient response (i.e. increased closed‐loop damping) for input discontinuities. Copyright © 2015 John Wiley & Sons, Ltd.     

Directly Deposited Antimony on a Copper Silicide Nanowire Array as a High-Performance Potassium-Ion Battery Anode with a Long Cycle Life

Antimony (Sb) is a promising anode material for potassium-ion batteries (PIBs) due to its high capacity and moderate working potential. Achieving stable electrochemical performance for Sb is hindered by the enormous volume variation that occurs during cycling, causing a significant loss of the active material and disconnection from conventional current collectors (CCs). Herein, the direct growth of a highly dense copper silicide (Cu₁₅Si₄) nanowire (NW) array from a Cu mesh substrate to form a 3D CC is reported that facilitates the direct deposition of Sb in a core-shell arrangement (Sb@Cu₁₅Si₄ NWs). The 3D Cu₁₅Si₄ NW array provides a strong anchoring effect for Sb, while the spaces between the NWs act as a buffer zone for Sb expansion/contraction during K–cycling. The binder-free Sb@Cu₁₅Si₄ anode displays a stable capacity of 250.2 mAh g⁻¹ at 200 mA g⁻¹ for over 1250 cycles with a capacity drop of ≈0.028% per cycle. Ex situ electron microscopy revealed that the stable performance is due to the complete restructuring of the Sb shell into a porous interconnected network of mechanically robust ligaments. Notably, the 3D Cu₁₅Si₄ NW CC is expected to be widely applicable for the development of alloying-type anodes for next-generation energy storage devices.     

Thermomechanical Responses of Microcracks in a Honeycomb Particulate Filter

Manufacturing honeycomb-structured catalysts require a careful understanding of the microstructure of the solid substrate and its dependence on thermal-processing conditions. Herein, it is the thermal responses of microcracks in an uncoated microcracked aluminum titanate honeycomb catalyst is investigated by analyzing the material's resonance frequency using the high-temperature impulse excitation technique. The resonance frequencies are presented as Young's modulus values to avoid sample size effects. Dynamic Young's modulus measurements show closed-loop hysteresis due to microcracks healing and reopening, causing a reversible response. The hysteresis is further used to understand microcracks’ dependence on critical thermal-processing conditions used in a catalyst manufacturing plant, including peak operating temperature (800–1000 °C), dwell period (1–3 h), and heating rates (1–5 °C min⁻¹). Microcracks are observed to have two healing responses: instantaneous and delayed healing. Both responses significantly influence the design of catalyst manufacturing. Complete reopening of microcracks from their healing temperature (1150 °C) is a very time-consuming process (50–60 h). However, it is shown in the analysis that microcrack relaxation is a critical phenomenon that must be considered in quality-controlled environments.     

Stable CO2/water foam stabilized by dilute surface-modified nanoparticles and cationic surfactant at high temperature and salinity

CO₂ enhanced oil recovery and storage could see widespread deployment as decarbonization efforts accelerate to meet climate goals. CO₂ is more efficiently distributed underground as a viscous foam than as pure CO₂; however, most reported CO₂ foams are unstable at harsh reservoir conditions (22 wt% brine, 2200 psi, and 80°C). We hypothesize that silica nanoparticles (NP) grafted with (3-trimethoxysilylpropyl)diethylenetriamine ligands (N3), to improve colloidal stability, and dimethoxydimethylsilane ligands (DM), to improve CO₂-phillicity, combined with the cationic surfactant N¹-alkyl-N³, N³-dimethylpropane-1,3-diamine (RCADA), will develop viscous, stable CO₂ foams at reservoir conditions. We grafted NP with N3 and DM ligands. We verified NP stability at reservoir conditions with measurements of zeta potential, amine titration curves, and NP diameter. We measured NP water contact angles (θ_w) at the water–air and water–liquid CO₂ interfaces. In a high-temperature, high-pressure flow apparatus, we calculated the viscosity of CO₂ foams across a beadpack and determined static foam stability with microscope observations. Modified NP were colloidally stable at reservoir conditions for 4 weeks, and had higher θ_w in liquid CO₂ than in air. Addition of at least 0.5 μmol/m² DM silane (0.5DM) greatly improved foam stability. RCADA-only foam coarsening rates (dD_SM³/dt) decreased 16–17× after adding 1 wt/vol% 8N3 + 1.5DM NP, and 5–10× with a 0.1–1 vol/vol% increase in RCADA concentration (with or without NP). 1 vol/vol% RCADA foam exhibited coarsening rates of 900 and 2400 μm³/min with 1 and 0.2 wt/vol% 8N3 + 1.5DM NP, respectively. These results demonstrate impressive foam stabilities at harsh reservoir conditions.     

Cu Current Collector with Binder-Free Lithiophilic Nanowire Coating for High Energy Density Lithium Metal Batteries

Despite significant efforts to fabricate high energy density (ED) lithium (Li) metal anodes, problems such as dendrite formation and the need for excess Li (leading to low N/P ratios) have hampered Li metal battery (LMB) development. Here, the use of germanium (Ge) nanowires (NWs) directly grown on copper (Cu) substrates (Cu-Ge) to induce lithiophilicity and subsequently guide Li ions for uniform Li metal deposition/stripping during electrochemical cycling is reported. The NW morphology along with the formation of the Li₁₅Ge₄ phase promotes uniform Li-ion flux and fast charge kinetic, resulting in the Cu-Ge substrate demonstrating low nucleation overpotentials of 10 mV (four times lower than planar Cu) and high Columbic efficiency (CE) efficiency during Li plating/stripping. Within a full-cell configuration, the Cu-Ge@Li – NMC cell delivered a 63.6% weight reduction at the anode level compared to a standard graphite-based anode, with impressive capacity retention and average CE of over 86.5% and 99.2% respectively. The Cu-Ge anodes are also paired with high specific capacity sulfur (S) cathodes, further demonstrating the benefits of developing surface-modified lithiophilic Cu current collectors, which can easily be integrated at the industrial scale.