自动冲压线模具开发全过程仿真技术研究与应用

自动冲压线模具受设备的约束条件多,是设计难度最大的一类模具.借助CAE仿真技术,完成了从冲压工艺分析、优化到自动线结构设计和模具的制造,提高了自动冲压线的自主开发能力.介绍了自动冲压线全过程仿真的关键步骤和功能的实现,经应用效果很好.     

Electrochemical production of Sn-filled carbon nanotubes in molten salts

Sn-filled carbon nanotubes(CNTs) were prepared in situ by electrolysis of graphite in molten LiCl/SnCl2 mixtures. Transmission electron microscopy(TEM) investigation shows that the as-made products contain abun-dance of carbon nanotubes and most of them are filled with metal nanoparticles or nanorods. Some nanotubes are e-ven inserted with long continuous nanowires more than several micrometers in length. Selected area electron diffrac-tion(SAED) patterns and energy dispersive X-ray spectroscopy(EDS) of the filled nanotubes confirm the presence of Sn inside the nanotubes. The encapsulated Sn was further identified as β-Sn with tetragonal structure. Based on the experimental results, a possible growth mechanism of the Sn-filled nanotubes was also discussed.     

消失模铸铁件表面渗Cr工艺研究

在泡沫模表面涂覆富铬涂层，利用液态铸铁浇铸时的高温和液态铁水的作用，使涂层被烧结成合金层，同时，涂层中的铬渗入铸铁基体组织中，形成渗铬层。该工艺可以使铬渗入到铸铁基体中达100μm以上，合金化层与基体具有良好的冶金结合。由外向内，表层显微组织依次为烧结层、合金化层和基体层。烧结层是熔解了一定量合金元素的铁素体，合金化层为珠光体，基体层是珠光体＋片状石墨。沿着试样深度方向，显微硬度变化逐渐升高后再缓慢下降．显微硬度变化在250-350HV之间。     

HM1堆焊焊条的研制

针对3Cr3Mo3W2V焊条的药皮组成、堆焊工艺、堆焊层组织进行了较为系统的试验研究。试验结果表明：该焊条堆焊后，经热处理基本达到3Cr3Mo3W2V热作模具的工作要求。     

铸造工程专家系统技术的研究现状及进展

简要概述专家系统技术在铸造工程中的应用；归纳国内、国外铸造专家系统的研究成果与应用动态，探讨其今后的发展方向。     

偶氮氯膦Ⅰ光度法同时测定硅砂中氧化钙和氧化镁

试验了Ca2 、Mg2 与偶氮氯膦Ⅰ同时显色的条件,Ca2 、Mg2 对显色的相互影响。试验结果表明,100μg CaO(50 ml)存在下,不影响MgO的显色,0～50μg MgO(50 ml)符合比耳定律,相关系数r=0.999 8,表观摩尔系数ε=1.83×104 L/mol.cm。30μg MgO(50 ml)存在下,不影响CaO的显色,0～100μg CaO(50 ml)符合比耳定律,相关系数r=0.999 1,表观摩尔系数ε=1.53×104 L/mol.cm。建立了偶氮氯膦Ⅰ光度法同时测定硅砂中CaO、MgO的方法。用所建立的方法对硅砂标准样品进行测定,结果十分满意。     

A novel electroless silver depositing method for magnesium alloys

Depositing silver on magnesium alloy by both electroless plating and organic coatings was studied. The organic coating was made by immersing samples in organosilicon heat-resisting varnish. In this method the organic coating acts as interlayer between the substrate and silver film. When the reaction starts, silver deposits directly on the interlayer. X-ray diffraction and SEM analysis were used to determine the composition and morphology of the interlayer and silver film. The potentiodynamic polarization curves for corrosion studies of coated magnesium alloys were performed in a corrosive environment of 3.5% NaCl（mass fraction） at neutral pH （6.9）. The results indicate that compared with the substrate, the corrosion resistance of coated magnesium alloys increases greatly. Moreover, the method proposed in this work is environmentally friendly, non-toxic chemicals were used. In addition, it provides a new concept for the corrosion inhibition of magnesium alloys.     

Nd60Fe20Al10-xCo10Bx非晶合金的结构、磁性能和晶化行为的研究

采用示差扫描量热法(DSC)，X射线衍射(XRD)和振动样品磁强计(VSM)研究了Nd60Fe20Al10-xCo10Bx(x=0，2，5)大块非晶合金的结构、磁性能和晶化行为。结果表明：Nd60Fe20Al10-xCo10Bx非晶合金在晶化前既没有发生玻璃转变也没有过冷液相区；Nd60Fe20Al10Co10合金的DSC曲线上在360℃～475℃之间有1个宽的放热峰，加入2at％～5at％的B后该放热峰消失。铸态Nd60Fe20Al10-xCo10Bx(x=0，2，5)大块非晶合金在室温具有硬磁性。随B含量的增加，合金的内禀矫顽力显著增加，而饱和磁化强度和剩磁则有所下降。B的加入使Nd60Fe20Al10Co10合金的晶化行为发生明显变化。     

立轧对中厚板断面形状的影响

基于中厚板在立轧轧边后板坯变形的物理模拟,分析了平辊立轧与倒棱轧制对中厚板断面形状的影响。平辊立轧可显著减小坯料侧面双鼓形及折叠,倒棱轧制可有效消除坯料侧面双鼓形。     

7075铝合金高温流变行为的研究

采用圆柱试样在Gleeble-1500热模拟机上进行高温压缩变形实验，研究了7075铝合金在高温塑性变形过程中流变应力的变化规律。实验在温度为250－500℃、应变速率为0．05－50s^-1的条件下进行。结果表明：应变速率和变形温度的变化强烈影响着合金流变应力的大小，流变应力随变形温度升高而降低，随就变速率提高而增大，可用ZenerHollomon参数的双曲正弦形式来描述7075铝合金高温压缩变形时的流变应力行为。