Crack and wear behavior of SiC particulate reinforced aluminium based metal matrix composite fabricated by direct metal laser sintering process

In this investigation, crack density and wear performance of SiC particulate (SiCp) reinforced Al-based metal matrix composite (Al-MMC) fabricated by direct metal laser sintering (DMLS) process have been studied. Mainly, size and volume fraction of SiCp have been varied to analyze the crack and wear behavior of the composite. The study has suggested that crack density increases significantly after 15 volume percentage (vol.%) of SiCp. The paper has also suggested that when size (mesh) of reinforcement increases, wear resistance of the composite drops. Three hundred mesh of SiCp offers better wear resistance; above 300 mesh the specific wear rate increases significantly. Similarly, there has been no improvement of wear resistance after 20 vol.% of reinforcement. The scanning electron micrographs of the worn surfaces have revealed that during the wear test SiCp fragments into small pieces which act as abrasives to result in abrasive wear in the specimen.     

A cohesive modeling technique for theoretical and experimental estimation of damping in serial robots with rigid and flexible links

Dynamic model incorporating damping characteristics, namely joint damping and structural damping in flexible links, of the serial robots with rigid and flexible links is presented. A novel procedure, based on the unified approach of theoretical formulation and analysis of experimental data, is proposed for the estimation of damping coefficients. First, the dynamic model of a robotic system with rigid and flexible links is presented. Next, the modifications in the dynamic model due to the considerations of damping characteristics of joints and structural damping characteristics of the flexible links are presented. A systematic methodology based on analysis of data obtained from experiments is presented for estimation and determination of damping coefficients of rigid-flexible links. The determination of joint damping coefficients, is based on the logarithmic decay of the amplitude of the oscillations of robotic links, while the structural damping coefficients are estimated mainly using the modal analysis and the method of evolving spectra. The method of evolving spectra, based on the Fast Fourier Transform of the decay of the amplitude in structural vibrations of the robot links in progressive windows is used to estimate the structural damping ratios while the critical structural coefficients are determined using the modal analysis. The methodology is illustrated through a series of simple experiments on simple robotic systems. The experimental results are then compared with the simulation results incorporating the damping coefficients determined using the proposed procedure. The comparisons leads to the validation of the proposed dynamic modeling technique, modeling of the damping characteristics, and the method proposed for estimation of damping coefficients for rigid-flexible link robotic systems.     

Creep deformation behavior of Sn–Zn solder alloys

Creep properties of three Sn–Zn solder alloys (Sn–9Zn, Sn–20Zn, and Sn–25Zn, wt%) were studied using the impression creep technique. Microstructural characteristics were examined using a scanning electron microscope. The alloys exhibited stress exponents of about 5.0. The activation energy for creep was calculated to be ~50–75 kJ/mol with a mean value of 66.3 kJ/mol. The likely creep mechanism was identified to be the low temperature viscous glide of dislocations.     

Preparation and characterization of poly(vinyl alcohol)‐poly(vinyl pyrrolidone) blend: A biomaterial with latent medical applications

Aqueous solutions of poly(vinyl alcohol) and poly(vinyl pyrrolidone) are blended and films are produced by casting method with the further intention of being used as bio‐materials with latent medical application. Glutaraldehyde, 4,4′‐diazido‐2,2′‐stilbenedisulfonic acid disodium salt tetra‐hydrate are used as crosslinker agents, whereas lactic acid is the plasticizer in the blend. The obtained films are characterized by differential scanning calorimetry (DSC), mechanical properties, swelling and solubility behavior. DSC measurements show that the blends exhibit a single glass transition temperature indicating that they are miscible, even in the presence of the plasticizer and crosslinker agents. By the combination of all mentioned additives, a relevant enhancement of the swelling is observed, accompanied by a stabilization of the solubility during the tested time. Finally, mechanical properties show an appropriate performance in the studied parameters. As a consequence, the obtained films could be suitable for use as medium or long‐term implants. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Heat transfer correlations for PCM-based heat sinks with plate fins

Characterization of melting process in a Phase Change Material (PCM)-based heat sink with plate fin type thermal conductivity enhancers (TCEs) is numerically studied in this paper. Detailed parametric investigations are performed to find the effect of aspect ratio of enclosure and the applied heat flux on the thermal performance of the heat sinks. Various non-dimensional numbers, such as Nusselt number (Nu), Rayleigh number (Ra), Stefan number (Ste) and Fourier number (Fo) based on a characteristic length scale, are identified as important parameters. The half fin thickness and the fin height are varied to obtain a wide range of aspect ratios of an enclosure. It is found that a single correlation of Nu with Ra is not applicable for all aspect ratios of enclosure with melt convection taken into account. To find appropriate length scales, enclosures with different aspect ratios are divided into three categories, viz. (a) shallow enclosure, (b) rectangular enclosure and (c) tall enclosure. Accordingly, an appropriate characteristic length scale is identified for each type of enclosure and correlation of Nu with Ra based on that characteristic length scale is developed.     

Synthesis and magnetorheological characteristics of ribbon‐like,polypyrrole‐coated carbonyl iron suspensions under oscillatory shear

One of the crucial problems of classical magnetorheological (MR) fluids is their high rate of sedimentation. This disadvantage may be substantially eliminated using core‐shell particles. The aim of this study is to prepare spherical carbonyl iron (CI) particles coated with conducing polymer polypyrrole (PPy) with ribbon‐like morphology. Scanning electron microscopy proved the formation of the ribbon‐like layer onto CI particles while Fourier transform infrared spectroscopy confirmed the chemical structure of PPy. The magnetic properties observed via vibrating sample magnetometer showed decreased magnetization saturation of core‐shell‐structured particles due to the existence of non‐magnetic surface layer. MR measurements performed under oscillatory shear flow as a function of the applied magnetic flux density, temperature, and particle concentration showed that core‐shell particle‐based MR suspension exhibits sufficient MR performance for practical applications. Moreover, the suspension stability is promoted significantly when core‐shell particles are used as a dispersed phase. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Optimization of bead geometry in electron beam welding using a Genetic Algorithm

Bead-on-plate welds were carried out on austenitic stainless steel plates using an electron beam welding machine. Experimental data were collected as per central composite design and regression analysis was conducted to establish input–output relationships of the process. An attempt was made to minimize the weldment area, after satisfying the condition of maximum bead penetration. Thus, it was posed as a constrained optimization problem and solved utilizing a Genetic Algorithm with a penalty function approach. The Genetic Algorithm was able to determine optimal weld-bead geometry and recommend the necessary process parameters for the same.     

Investigation into the Probable Cause of Failure of Economizer Tube of a Thermal Power Plant

In this investigation, we examined the probable cause of failure of a welded joint of a economizer tube of a 210 MW thermal power plant. X-ray radiography and chemical analysis along with detailed optical and scanning electron microscopic (SEM) examination of the economizer tube were carried out. It was concluded that severe blowholes, pipings, and porosity along with brittle fracture were responsible for the failure.     

Effect of Hydrogen and Magnetic Field on the Mechanical Behavior of High Strength AISI 4340 Steel

Presence of hydrogen in materials is known to affect their mechanical properties due to hydrogen embrittlement problem. Steels used in various applications are prone to be exposed to aqueous electrochemical environments, which may introduce hydrogen into the alloy. These alloys are also prone to be simultaneously exposed to magnetic field, which may affect the hydrogen embrittlement susceptibility of these alloys. Therefore, it is important to examine the effect of hydrogen and magnetic field on the mechanical behavior of iron-based alloys. In this work, the effect of hydrogen and magnetic field on the fracture behavior of high strength AISI 4340 steel was examined. Three-point bend test was used to study the fracture behavior. In all the cases, the samples tested with hydrogen charging show a drastic reduction in ductility and fracture stress values. The effect of magnetic field was seen to be negligible. The hydrogen embrittlement was characterized by a change in the fracture surface from a ductile-type fracture to a brittle cleavage-type fracture. Acoustic emission signals collected during the test corresponds to the fracture behavior.     

EFFECTS OF COAL SURFACE CHARGE ON THE ADSORPTION AND GASIFICATION ACTIVITIES OF CALCIUM AND POTASSIUM

ABSTRACT

The electrokinetic properties of lignite, subbituminous and bituminous coal particles and their demineralized derivatives have been measured as a function of pH. Compared to the raw coals, demineTalization generally increased the net negative surface charge densities on the coals. Calcium or potassium adsorption (by ion-exchange) onto the demineralized coals was strongly dependent on pH and the surface charge properties of the coals. Metals uptake was very low (0,1-0.4% wt.) in strongly acidic media (～pHl) but increased dramatically as the net negative charge on the coals was increased by increasing the pHs of the coal suspensions to pH 6 or 10. The reactivities of the calcium- ot potassium-loaded chars in carbon dioxide at 800^°C were similarly dependent upon the pHs at which the catalysts were ion-exchanged onto the coals. For the calcium-containing chars, the reactivities increased in the order: pH 6 > “pH 10 > pH 1 while the variation of the gasification rates with potassium loading pH was: pH 6 ～ pH 10 ? pH I. These findings are attributed to differences in the extent of electrostatic interaction between the calcium or potassium ions and the charged coal surface during catalyst loading from solution.