Elastic and elastic-perfectly plastic analysis of an axisymmetric sinusoidal surface asperity contact

ABSTRACT

Closed-form finite-element empirical models are available for elastic and elastic–plastic spherical and sinusoidal contact. However, some of these models do not consider the effect of interaction with adjacent asperities or require extensive numerical resources because they employ a full 3-D model. Therefore this work has analysed and quantified the behaviour of an elastic and elastic- perfectly plastic axisymmetric sinusoidal surface in contact with a rigid flat for a wide range of material properties and different values of the amplitude to wavelength ratio from initial to complete contact (high load). The numerical results agreed well with the Hertz model and the Jackson–Green elastic–plastic spherical contact model at low loads. Empirical equations for elastic and also elastic-perfectly plastic cases are formulated for the contact pressure, contact area and surface separation. From the current analysis, it is found that it is not any single parameter, but different combinations of material properties and surface roughness that govern the whole contact behaviour. The critical value of the amplitude of the sinusoidal asperity below which it will deform completely elastically from initial to complete contact is established. At low values of amplitude normalized by the critical amplitude, it was found that the contact behaved similar to a spherical contact, with the average pressure (hardness) always remaining lower than three times the yield strength. However, at higher values the average pressure increased toward a value as high as six times the yield strength at complete contact. All of these equations should be useful in rough surface contact modelling, lubrication analysis, electrical contact modelling and in many other applications.     

The Effect of Distribution on Product Temperature Profile in Thermally Insulated Containers for Express Shipments

An uninterrupted cold chain is a continual series of storage and distribution activities that maintain a specific temperature or temperature range. Cold chain solutions typically involve excessive packaging to ensure that the desired product temperature is maintained through the distribution process, thereby increasing the logistics‐related costs. There is a myriad of solutions available for shipping temperature‐sensitive products, including those constructed with a variety of packaging materials as well as refrigerants. Although static characteristics for thermally insulated packaging solutions such as the R‐values of package systems as well as the melting points and heat absorption rates of various refrigerants have been studied in the past, none of the past studies have evaluated the effect of comprehensive distribution on the reliability of the cold chain packaging solutions. This research was undertaken to study the temperature profiles for factors such as different densities for a given thickness of thermally insulating material, wall thicknesses and distribution environments for four different types of materials—polyurethane, virgin expanded polystyrene, recycled content expanded polystyrene and vacuum‐insulated panels. The temperature range of 2 °C–8 °C, critical for pharmaceutical drugs and vaccines, was targeted. An interesting regression‐based finding was that the interaction between the R‐value and the wall thickness significantly influenced the length of time the thermally insulated packages stayed in the desired range of 2 °C–8 °C . The findings of this study will be decisive in designing cost‐efficient and practical single‐use cold chain transportation solutions for temperature‐sensitive products. Copyright © 2012 John Wiley & Sons, Ltd.     

Detection of cross-channel anomalies

The data deluge has created a great challenge for data mining applications wherein the rare topics of interest are often buried in the flood of major headlines. We identify and formulate a novel problem: cross-channel anomaly detection from multiple data channels. Cross-channel anomalies are common among the individual channel anomalies and are often portent of significant events. Central to this new problem is a development of theoretical foundation and methodology. Using the spectral approach, we propose a two-stage detection method: anomaly detection at a single-channel level, followed by the detection of cross-channel anomalies from the amalgamation of single-channel anomalies. We also derive the extension of the proposed detection method to an online settings, which automatically adapts to changes in the data over time at low computational complexity using incremental algorithms. Our mathematical analysis shows that our method is likely to reduce the false alarm rate by establishing theoretical results on the reduction of an impurity index. We demonstrate our method in two applications: document understanding with multiple text corpora and detection of repeated anomalies in large-scale video surveillance. The experimental results consistently demonstrate the superior performance of our method compared with related state-of-art methods, including the one-class SVM and principal component pursuit. In addition, our framework can be deployed in a decentralized manner, lending itself for large-scale data stream analysis.     

Morphology,Mineralogy and Mixing of Individual Atmospheric Particles Over Kanpur (IGP): Relevance of Homogeneous Equivalent Sphere Approximation in Radiative Models

Estimation of the direct radiative forcing (DRF) by atmospheric particles is uncertain to a large extent owing to uncertainties in their morphology (shape and size), mixing states, and chemical composition. A region-specific database of the aforementioned physico-chemical properties (at individual particle level) is necessary to improve numerically-estimated optical and radiative properties. Till date, there is no detailed observation of the above mentioned properties over Kanpur in the Indo-Gangetic Plain (IGP). To fill this gap, an experiment was carried out at Kanpur (IITK; 26.52°N, 80.23°E, 142 m msl), India from April to July, 2011. Particle types broadly classified as (a) Cu-rich particles mixed with carbon and sulphur (b) dust and clays mixed with carbonaceous species (c) Fe-rich particles mixed with carbon and sulfur and (d) calcite (CaCO₃) particles aged with nitrate, were observed. The frequency distributions of aspect ratio (AR; indicator of extent of particle non-sphericity) of total 708 particles from April to June reveal that particles with aspect ratio range >1.2 to ≤1.4 were abundant throughout the experiment except during June when it was found to shift to high AR range, >1.4 to ≤1.6 (followed with another peak of AR i.e. >2 to ≤2.4) due to dust storm conditions enhancing the occurrence of more non-spherical particles over the sampling site. The spherical particles (and close to spherical shape; AR range, 1.0 to ≤1.2) were found to be <20% throughout the experiment with a minimum (11.5%) during June. Consideration of Homogeneous Equivalent Sphere Approximation (HESA) in the optical/radiative model over the study region is found to be irrelevant during the campaign.     

Microstructure and mechanical properties of friction stir welded oxide dispersion strengthened alloy

Effect of friction stir welding (FSW) on microstructure and mechanical properties of oxide dispersion strengthened alloy MA956 was investigated. Fine grained microstructure was developed in the processed region with slight particle coarsening. Tensile behavior of the processed material was compared with that of the as-received material at room temperature. Results indicated that significant grain refinement during FSW compensated for the reduced particle strengthening contribution and enhanced tensile strength by 145 MPa without loss in ductility. Further analysis indicated a good agreement between experimentally measured yield strength and the strength calculated by Pythagorean superimposition of strengthening contribution in FSWed material.     

An adaptive penalty function-based maximin desirability index for close tolerance multiple-response optimization problems

Simultaneous optimization of multiple-quality characteristics and determining the process settings is a critical and difficult task for practitioners. Such types of problems are generally referred to as “multiple-response optimization” problems. To handle high-dimensional multiple-response problems, a popular strategy, using desirability functions, is recommended by various researchers. Various types of desirability index functions are recommended to convert multiple scale-free desirability measures to a single composite desirability (or single objective) value. Thus, the objective is then to maximize the single composite desirability for a specific problem. In this paper, a new adaptive penalty function-based “maximin” desirability index is proposed, which provide superior solution as compared to existing maximin approach, for close (or tight) engineering tolerances of response characteristics. The superiority was proved based on statistical comparison using varied case situations and different swarm intelligent search strategies.     

Effect of cellulosic sugar degradation products (furfural and hydroxymethyl furfural) on acetone–butanol–ethanol (ABE) fermentation using Clostridium beijerinckii P260

Studies were performed to identify chemical compounds present in wheat straw hydrolysate (WSH) that enhance acetone butanol ethanol (ABE) productivity. These compounds were identified as furfural and hydroxymethyl furfural (HMF). Control experiment resulted in the production of 21.38 g L^?1 ABE with a productivity of 0.30 g L^?1 h^?1. WSH contained 0.04–0.34 g L^?1 furfural and 0.12–0.88 g L^?1 HMF. Addition of furfural to the fermentation medium at a concentration of 0.50 g L^?1 resulted in a productivity of 0.88 g L^?1 h^?1 which is 293% of the productivity obtained in control experiments. Supplementation with 1.00 g L^?1 HMF into the fermentation medium produced 25.27 g L^?1 ABE with a productivity of 0.68 g L^?1 h^?1. A combination of furfural (0.50 g L^?1) and HMF (0.50 g L^?1) also enhanced ABE production and productivity when added to the fermentation medium. Both furfural and HMF enhanced specific productivity (233–308%) of ABE. In brief, WSH contained an adequate concentration of furfural and HMF that enhanced ABE productivity, specific productivity, and product concentration.     

A Novel Experimental Method to Assess Particle Deposition in Idealized Porous Channels

ABSTRACT

A novel and economical experimental technique has been developed to assess industrial aerosol deposition in various idealized porous channel configurations. This judicious examination of aerosol penetration in porous channels will assist engineers to better optimize designs for various engineering applications. Deposition patterns differ with porosity due to geometric configurations of the channel and superficial inlet velocities. Interestingly, it is found that two configurations of similar porosity exhibit significantly higher deposition fractions. Inertial impaction is profound at the leading edge of all obstacles, whereas particle buildup is observed at the trailing edge of the obstructions. A qualitative analysis shows that the numerical results are in good agreement with experimental results.     

Hydrodynamic dispersion of reactive solute in a Hagen-Poiseuille flow of a layered liquid

An analysis of the solute dispersion in the liquid flowing through a pipe by means of Aris-Barton's ⒈method of moments',under the joint effect of some finite yield stress and irreversible absorption into the wall is presented in this paper.The liquid is considered as a three-layer liquid where the center region is Casson liquid surrounded by Newtonian liquid layer.A significant change from previous modelling exercises in the study of hydrodynamic dispersion,different molecular diffusivity has been considered for the different region yet to be constant.For all time period,finite difference implicit scheme has been adopted to solve the integral moment equation arising from the unsteady convective diffusion equation.The purpose of the study is to find the dependency of solute transport coefficients on absorption parameter,yield stress,viscosity ratio,peripheral layer variation and in addition with various diffusivity coefficients in different liquid layers.This kind of study may be useful for understanding the dispersion process in the blood flow analysis.     

Effect of Change in Strain Path During Cold Rolling on the Evolution of Microstructure and Texture in Al and Al-2.5%Mg

The effect of change in strain path during cold rolling on the evolution of microstructure and texture is investigated. For this purpose, high purity aluminum and Al-2.5%Mg alloy are deformed (~90% reduction in thickness) by unidirectional and cross cold rolling. Irrespective of the alloy system, copper-type texture is observed in unidirectional processed materials, while strong brass ({011}〈112〉) texture is developed during cross rolling. Unidirectionally rolled aluminum showed higher HAGB fraction, but similar HAGB spacing as compared to the cross-rolled aluminum after 90% reduction in thickness. At the same time, the internal misorientation in the cross-rolled 2N-Al is higher than in the unidirectionally rolled material. In contrast, Al-2.5% Mg alloy processed differently in both ways shows similar HAGB fraction, spacing, and internal misorientation distribution. These observations indicate that microstructure evolution due to strain path change is more strongly affected by dynamic recovery as compared to texture evolution.