Advances in neutron imaging

Imaging techniques based on neutron beams are rapidly developing and have become versatile non-destructive analyzing tools in many research fields. Due to their intrinsic properties, neutrons differ strongly from electrons, protons or X-rays in terms of their interaction with matter: they penetrate deeply into most common metallic materials while they have a high sensitivity to light elements such as hydrogen, hydrogenous substances, or lithium. This makes neutrons perfectly suited probes for research on materials that are used for energy storage and conversion, e.g., batteries, hydrogen storage, fuel cells, etc. Moreover, their wave properties can be exploited to perform diffraction, phase-contrast and dark-field imaging experiments. Their magnetic moment allows for resolving magnetic properties in bulk samples. This review will focus on recent applications of neutron imaging techniques in both materials research and fundamental science illustrated by examples selected from different areas.     

Development of an innovative monitoring system for spray fields in hot forging processes

In the field of forging the production processes are subject to extreme influences. This leads to failures in process steps or part qualities. To guarantee a high product quality and process stability it is necessary to measure and evaluate the process parameters during the manufacturing process. Online monitoring systems are especially required to avoid high scrap costs. In this paper an innovative concept for monitoring the spray field of massive forming processes is presented. So far a practical method to monitor the lubrication process for purpose of quality assurance and process fault diagnosis in forging processes does not exist. With the sensor system developed at the Institute of Forming Technology and Machines a qualitative and quantitative assessment of spray fields used for cooling and lubrication of forging die processes is possible. The sensor system operates on the basis of current flow measurements and is able to realize a local determination of the spray field. Furthermore an artificial neuronal network (ANN) was programmed to collect, evaluate and analyze the signal of the sensors automatically. Such networks have already been proven to detect and analyze process failures. Especially in the analyses of systems depending on many parameters and their interactions with each other ANN offer the advantage to deliver the desired statements on the basis of suitable test series.     

Organic Design of Massively Distributed Systems: A Complex Networks Perspective

The vision of Organic Computing addresses challenges that arise in the design of future information systems that are comprised of numerous, heterogeneous, resource-constrained and error-prone components. The notion organic highlights the idea that, in order to be manageable, such systems should exhibit self-organization, self-adaptation and self-healing characteristics similar to those of biological systems. In recent years, the principles underlying these characteristics are increasingly being investigated from the perspective of complex systems science, particularly using the conceptual framework of statistical physics and statistical mechanics. In this article, we review some of the interesting relations between statistical physics and networked systems and discuss applications in the engineering of organic overlay networks with predictable macroscopic properties.     

Alignment of muscle precursor cells on the vertical edges of thick carbon nanotube films

The development of scaffolds and templates is an essential aspect of tissue engineering. We show that thick (> 0.5 mm) vertically aligned carbon nanotube films, made by chemical vapour deposition, can be used as biocompatible substrates for the directional alignment of mouse muscle cells where the cells grow on the exposed sides of the films. Ultra high resolution scanning electron microscopy reveals that the films themselves consist mostly of small diameter (10 nm) multi-wall carbon nanotubes of wavy morphology with some single wall carbon nanotubes. Our findings show that for this alignment to occur the nanotubes must be in pristine condition. Mechanical wiping of the films to create directional alignment is detrimental to directional bioactivity. Larger areas for study have been formed from a composite of multiply stacked narrow strips of nanotubes wipe-transferred onto elastomer supports. These composite substrates appear to show a useful degree of alignment of the cells.     

Origin of Gas Porosity in Gold-Based Alloys Cast in Calcium Sulfate-Bonded Investment and Influence of Metal Oxide Acid–Base Properties on Calcium Sulfate Thermal Stability

The origin of gas-porosity in gold-based alloys produced via lost-wax casting in CaSO₄-bonded investment has been identified using a combination of microanalytical and thermal techniques. The occurrence of gas-porosity is related to the thermal decomposition of CaSO₄, which, with SiO₂, constitutes the investment material and decomposes at a temperature very close to the casting temperature of some typical gold alloys used for jewelry production. The thermal reaction generates SO₂, leading to gas-porosity and, therefore, to defective products. Furthermore, the results show the detrimental effect of thermal decomposition caused by the presence of ZnO, Cu₂O, CuO, NiO, and Ag₂O formed on the surface of the gold-based alloy during air melting or casting. Therefore, the solid-state thermal decomposition of CaSO₄ in the presence of other ceramic oxides has been investigated and found to be related to their surface acid–base properties, measured as isoelectric points on the solid surface.     

The formation and breakup of molten oxide jets under periodic excitation

The experiments on the capillary breakup of slag jets at high temperatures are presented in this article. The impact of external excitations on the disintegration process was investigated in a furnace with optical access filmed at frame rates up to 10,000 fps. A synthetic calcia‐alumina slag was used to form jets at different temperatures (1570–1660°C) and jet velocities (0.6–1.4 ms^?1). The impact of external vibration on the breakup was evident: for low jet velocities, the jet length decreased, the droplet size increased, satellite droplet formation was hindered, and a distinct “pumping mechanism” was observed. For jets with higher velocity, the jet length decreased by 30%, the droplet generation frequency increased from 20 to 250 droplets per second, the drop sizes were uniform, and satellite formation was also suppressed. In this case, the ideal case in which the volume of one wave instability forms one droplet was achieved. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3350–3361, 2014     

Unraveling the Dynamic Nanoscale Reducibility (Ce4+ → Ce3+) of CeOx–Ru in Hydrogen Activation

The interaction of molecular hydrogen with ceria is of important relevance for heterogeneous catalysis related to green chemistry and renewable energy. Here, the complex structural transformations of a well‐defined cerium oxide model catalyst are followed in situ and in real time when exposed to a reactive H₂ environment. By using electron spectromicroscopy and diffraction with chemical and structural sensitivities, it is demonstrated that the transition from CeO₂ to crystalline Ce₂O₃ occurs through a mixture of transient, coexisting phases on the nanoscale. The findings establish a clear relationship between structure and functionality for hydrogen dissociation over ceria(111), bearing profound implications on the nature of the reduction (Ce⁴⁺ → Ce³⁺) and mechanism for H₂ scission.