首钢连退清洗段跑偏问题的治理

针对带钢连续退火生产线清洗段时常出现的带钢跑偏问题,通过将电解沉没辊的辊型改为单锥度凸度辊、定期检查辊子安装精度和辊面粗糙度、调整挤干辊压力等,切实解决了清洗段跑偏问题.     

Overload analysis and Je-based fatigue life prediction of spot-welded auto seat belt anchors

We demonstrate the validity of J_e, which comprehensively describes the effects of specimen geometry and loading type, in predicting the fatigue life of auto seat belt anchor panel. We first simplify the heat‐affected zone model to reduce the number of finite elements. We then establish finite‐element models reflecting the actual overload behaviour of three types of seat belt anchor specimens. Using elaborate finite‐element models, we obtain the effective crack‐driving parameter J_e composed of its ductility‐dependent modal components. It is confirmed that the J_e concept successfully predicts the fatigue life of multi‐spot‐welded panel structures represented by auto seat belt anchors here.     

MEASUREMENT OF FLUID FOOD VISCOSITY USING MICROFABRICATED RADIO FREQUENCY COILS

We report on the use and applicability of microfabricated radio frequency (r.f.) coils for viscosity measurements of fluid foods. The viscosity of fluid milk and milklike products was measured using nuclear magnetic resonance imaging based on microfabricated r.f. coils coupled to in‐line tubing with an inner diameter of 1.4 × 10^‐3 m. The fluid's apparent viscosity ranged from 0.002 to 0.08 Pa·s. The magnetic resonance‐based measurements were limited in shear rate range because of the small size of the coil. Magnetic resonance‐based measurements from 2 to 15 s^‐1 were obtained and were equivalent to off‐line rotational rheometry.     

Effects of Cr interlayer on mechanical and tribological properties of Cr-Al-Si-N nanocomposite coating

Cr-Al-Si-N coatings were deposited on SUS 304 substrate by a hybrid coating system. A Cr interlayer was introduced between Cr-Al-Si-N coating and SUS 304 substrate to improve the coating adherence. The effects of Cr interlayer on the microhardness, adhesion, and tribological behavior of Cr-Al-Si-N coatings were systematically investigated. The results indicate that the microhardness of the Cr-Al-Si-N coatings gradually deceases with increasing thickness of Cr interlayers. The adhesion between Cr-Al-Si-N and SUS 304 substrate is improved by addition of the Cr interlayers. A peak critical load of ~50 N is observed for the coating containing Cr interlayer of 60 nm as compared ~ 20 N for the coating without Cr interlayer. The thicker Cr interlayers result in reduced critical load values. Moreover, the wear resistance of the Cr-Al-Si-N coatings is greatly enhanced by introducing the Cr interlayer with thickness of 60 nm in spite of the decreased microhardness. The friction coefficient of the coating system is also moderately reduced.     

Fabrication of curved micro structures on photoresist layer

A novel fabrication process for micro patterns with curvature was introduced. The curved structures were made by compensating rectangular micro structures with liquid photoresist layer. Because of the surface tension of the liquid in micro scale, various shapes of meniscus can be made on the micro channels. The micro channels were made on the silicon substrate in advance, and then the liquid layer was coated on the micro channels. From the nature of liquid behavior, the curved patterns with smooth surface are obtained, which cannot be made easily with the conventional mechanical machining, as well as with the microfabrication processes, such as wet and dry etching. With this principle, it is expected that the smooth and curved surfaces can be made by simple processes and the results can be applied widely, such as optical patterns.