Characterization of Process Conditions in Industrial Stainless Steelmaking Electric Arc Furnace Using Optical Emission Spectrum Measurements

Emission spectroscopy is a potential method for gaining information on electric arc furnace (EAF) process conditions. Previous studies published in literature on industrial EAF emission spectra have focused on a smaller scales and DC arc furnaces. In this study emission spectrum measurements were conducted for 140t AC stainless steelmaking EAF at Outokumpu Stainless Oy, Tornio Works, Finland. Four basic types of emission spectra were obtained during the EAF process cycle. The first one is obscured by scrap steel, the second is dominated by thermal radiation of the slag, the third is dominated by alkali peaks and sodium D-lines and the fourth is characterized by multiple atomic emission peaks. The atomic emission peaks were identified by comparing them to the NIST database for atomic emission lines and previous laboratory measurements on EAF slag emission spectra. The comparison shows that the optic emission of an arc is dominated by slag components. Plasma conditions were analyzed by deriving plasma temperature from optical emissions of Ca I lines. The analysis suggests that accurate information on plasma conditions can be gained from outer plasma having a plasma temperature below 7000 K (6727 °C).     

Moth‐eye antireflection coating fabricated by nanoimprint lithography on 1 eV dilute nitride solar cell

We report on the performance of biomimicked antireflection coating applied to dilute nitride solar cell. The coating consists of nanostructures replicating the moth‐eye geometry and has been fabricated by nanoimprint lithography directly within the window layer covering the dilute nitride absorbing junction. The mean reflectivity within the spectral range of 320–1800 nm remains under 5% for incident angles up to 45°. The effect of the coating on the cell performance was assessed by measuring the current–voltage characteristics under simulated solar illumination. A clear performance increase was identified when comparing a solar cell with the moth‐eye coating with a solar cell having a standard SiN_x/SiO₂ coating. Copyright © 2012 John Wiley & Sons, Ltd.     

Performance analysis of power generating sludge combustion plant and comparison against other sludge treatment technologies

Expectations on wastewater sludge treatment and recovery of its energy and material contents are increasing because of the tightening legislation and the obligation to reduce environmental impacts of sludge disposal. The objective of this study was to analyze the performance of a heat and power generating sludge combustion plant from technical and economical viewpoints and to compare the studied concept to optional sludge treatment technologies. The plant performance was modeled for sewage sludge produced by approximately 200,000 inhabitants. Two plant sizes below 1000 kWe range were investigated, the smaller plant using sludge as the only fuel and the larger plant with wood chips as the additional fuel. The plants were compared with heat-only plants of similar size. The payback periods for heat-only plants are typically shorter than with the cogenerating plants because the changes in plant investment affect stronger the economy than do the revenues from selling electricity. The gate fee of sludge treatment has the strongest effect on the payback period. The selection of the plant concept (cogeneration, heat only or pure electricity generation) is, however, affected more by the local demand of heat and electricity than pure economy. The selection of the optimal technology for sludge treatment is a complicated task. The studied concept can be the optimal choice, for example, if there is no cement kiln or co-combustion possibility near the source of sludge, if there is no land enhancement demand for the digested sludge, or if the energy surplus from combustion compared to anaerobic digestion is considered more valuable than nutrient recovery possibility from digestion. If the new technology concept is found competitive, it still has to meet the challenge of acceptability from the business, social and cultural points of view.     

On-chip offset generator for accurate integral non-linearity testing of A/D converters and D/A-A/D converter pairs

It has recently shown how a constant dc offset between two low-quality test signals can be used to test the integral nonlinearity (INL) of A/D converters (ADCs) without an accurate test stimulus, and how the same method can be used to test the INL of D/A converters (DACs) as well. We propose here an on-chip offset generator for producing the constant offset and analyse its limitations. Experimental tests on the 122 × 22 μm² offset generator fabricated in 130 nm CMOS process show that it can be used to test the INL of 12-b DACs and ADCs. The generator is rail-to-rail capable so that almost the whole input/output range of converters can be tested. Moreover, if the proposed offset generator is used in a ratiometric test setup as proposed here as well, the influence of a reference voltage drift on measurement accuracy is cancelled out. Because of its small size, simple design, rail-to-rail capability and immunity to reference voltage changes, the proposed offset generator is well suited for built-in self-test usage.     

A micropower analog-digital heart rate detector chip

A micropower detector chip integrated with CMOS technology has been developed for a hand-held heart rate monitoring instrument mainly used by professional athletes and others who exercise seriously to increase their endurance and overall performance. The chip uses linear bandpass filtering and threshold detection and is implemented with analog switched-capacitor (SC) and digital techniques. The bandpass filter transfer function is derived from the spectral contents of noisy ECG signals. The layout was designed in full custom style in order to minimize the silicon area. The chip achieves a detection rate of 90% with a simulated ECG signal corrupted with Gaussian noise (signal-to-noise ratio = 5) in the heart rate range 60-200 1/min with a total current consumption of less than 30µA from a 3-V supply. The detection rate is 96.9% for a noisy signal obtained from the MIT-BIH arrhythmia database.     

Framework for Sustainable Food Packaging Design

The environmental impacts of packages have been found to be relatively small compared with the food items they contain. Furthermore, from the environmental and operational point of view, the most significant task of the package is to protect the product, which is important to acknowledge in the packaging design process. This study introduces a guiding framework for designing sustainable food packaging. In this approach, the entire life cycle of the product–package combination is taken into consideration. The emphasis is on the prevention of food losses in packaging design as a major environmental criterion. Consideration of the properties of both the package and the product itself when designing the final package will lead to a better end result with smaller product losses and environmental impacts. By using different assessment methods in the different stages of the packaging design, the sustainability of the package can be enhanced. The decision making of the packaging designer is facilitated with methods that are introduced step by step and in a certain order that will also allow for corrective measures through back‐loops in the design process. The purpose is to integrate sustainability aspects at all stages firmly into the design process. Copyright © 2012 John Wiley & Sons, Ltd.     

Line creep in paper peeling

The dynamics of a “peeling front” or an elastic line is studied under creep (constant load) conditions. Our experiments show in most cases an exponential dependence of the creep velocity on the inverse force (mass) applied. In particular, the dynamical correlations of the avalanche activity are discussed here. We compare various avalanche statistics to those of a line with non-local elasticity, and study various measures of the experimental avalanche-avalanche and temporal correlations such as the autocorrelation function of the released energy and aftershock activity. From all these we conclude, that internal avalanche dynamics seems to follow “line depinning”-like behavior, in rough agreement with the depinning model. Meanwhile, the correlations reveal subtle complications not implied by depinning theory. Moreover, we also show how these results can be understood from a geophysical point of view.     

Theoretical and experimental analysis of the core sampling method: Reducing diffusional losses in aerosol sampling line

Core sampling method (extracting a portion of a flow from the core of the flow) will reduce diffusional losses of highly diffusive species (e.g., aerosol nanoparticles, ions, and gases) when transporting them through a sampling tube. Revealing parameters governing the sampling efficiency of a core sampling system, η_sam, helps to design the apparatus and to optimize its performance. In this study, we report an analytical solution for quantifying the η_sam by solving the convection diffusion equation of laminar flow field. The analytical results were experimentally evaluated using 1–5?nm tungsten oxide nanoparticles. η_sam is governed by a dimensionless loss parameter and the transport-to-sample flow ratio. Theoretically predicted values for η_sam agree with experimental results, e.g., the relative deviation is within 5% when the value for the loss parameter is less than 0.1. The core sampling method is recommended to work at the loss parameter less than 0.1 such that η_sam is equal or close to the maximum value of unity and is also insensitive to variations in sampling conditions. In this study, how to apply the findings in designing and optimizing a core sampling system was discussed. A core sampling apparatus was then designed and experimentally evaluated. Its sampling efficiency was shown to be significantly higher than those of a tee, a cross fitting, and a Y fitting when the same sampling conditions were used.

Copyright © 2019 American Association for Aerosol Research     

Microbial exposures in moisture-damaged schools and associations with respiratory symptoms in students: A multi-country environmental exposure study

Moisture-damaged buildings are associated with respiratory symptoms and underlying diseases among building occupants, but the causative agent(s) remain a mystery. We first identified specific fungal and bacterial taxa in classrooms with moisture damage in Finnish and Dutch primary schools. We then investigated associations of the identified moisture damage indicators with respiratory symptoms in more than 2700 students. Finally, we explored whether exposure to specific taxa within the indoor microbiota may explain the association between moisture damage and respiratory health. Schools were assessed for moisture damage through detailed inspections, and the microbial composition of settled dust in electrostatic dustfall collectors was determined using marker-gene analysis. In Finland, there were several positive associations between particular microbial indicators (diversity, richness, individual taxa) and a respiratory symptom score, while in the Netherlands, the associations tended to be mostly inverse and statistically non-significant. In Finland, abundance of the Sphingomonas bacterial genus and endotoxin levels partially explained the associations between moisture damage and symptom score. A few microbial taxa explained part of the associations with health, but overall, the observed associations between damage-associated individual taxa and respiratory health were limited.     

A method to measure the fusion strength between expanded polystyrene (EPS) beads

Cellular polystyrene (EPS) is the most commonly used cellular thermoplast whose main applications are insulation and packages. One of its new applications is core material in building elements, and this poses higher requirements for strength. This is particularly evident in self-supporting roof elements. This study presents a method for determining the fusion strength between beads in cellular polystyrene and the dependence of this strength on processing. This method has also enabled us to determine the adhesion of cellular polystyrene beads to other materials, such as glass fibre, and it allows measurement of the fusion strength between EPS beads without the influence of porosity. Fusion strength was found to have a characteristic behaviour. It has an absolute upper limit, and fusion forces approximate this limit asymptotically as heating time is prolonged (this increase is dependent on the energy content of the steam).