Effect of curing process on simulated antisoiling properties of sol–gel coating on pine sapwood

Recently, inorganic–organic hybrid coatings produced by the sol–gel route have proven to be a potential protective treatment for wooden surfaces. In this study, the effect of curing process on simulated antisoiling properties of sol–gel coating was investigated. The sol–gel coating was spray-coated on pine sapwood and cured with different temperature and time combinations. The antisoiling properties were studied by measuring the water contact angle of the coating after different curing processes. In addition, abrasion resistance and contact angle of oleic acid were measured. An optical profilometer was used to investigate surface roughness of the coating. Sufficient hydro- and oleophobicity were obtained with all of the curing parameters. The comparison between curing parameters showed that lower temperature and 1–3 h curing time leads to significant improvement in the durability of the water and oil repellent properties of the coating.     

A study on the restoration method of friction, wear and fatigue performance of remanufactured crankshaft

Crankshaft translates reciprocating linear piston motion into rotation in internal combustion engine. So it receives complex combination of stresses. Therefore, crankshaft remanufacturing process is designed thoroughly with special attention to fatigue and tribological performance. Experimental study is carried out in order to show that UNSM (ultrasonic nanocrystal surface modification) technology which will be used as final surface treatment after 0.2 mm depth surface grinding, could restore original fatigue strength and tribological performance. Furthermore the feasibility steady to replace conventional overlay welding in crankshaft remanufacturing process by UNSM (ultrasonic nanocrystal surface modification) technology is carried out. Effects of UNSM technology are established through rotary bending test, rolling contact fatigue (RCF) test and wear simulation test. The test specimen used SCM435 material of crankshaft and commercial bush. The test result showed fatigue limit improved by 30% and RCF life increased by 40% for UNSM treated specimen. And friction coefficient decreased by 24% and wear amount decreased by 85%.     

Improving integrity of on-line grammage measurement with traceable basic calibration

The automatic control of grammage (basis weight) in paper and board production is based upon on-line grammage measurement. Furthermore, the automatic control of other quality variables such as moisture, ash content and coat weight, may rely on the grammage measurement. The integrity of Kr-85 based on-line grammage measurement systems was studied, by performing basic calibrations with traceably calibrated plastic reference standards. The calibrations were performed according to the EN ISO/IEC 17025 standard, which is a requirement for calibration laboratories. The observed relative measurement errors were 3.3% in the first time calibrations at the 95% confidence level. With the traceable basic calibration method, however, these errors can be reduced to under 0.5%, thus improving the integrity of on-line grammage measurements. Also a standardised algorithm, based on the experience from the performed calibrations, is proposed to ease the adjustment of the different grammage measurement systems. The calibration technique can basically be applied to all β-radiation based grammage measurements.     

Solubility of gases in a hydroformylation solvent

The solubility of reactants used in homogeneously catalyzed hydroformylation of alkene was studied in a pressurized, semi-batch autoclave. The solubilities of alkene, carbon monoxide and hydrogen in the 2,2,4-trimethyl-1,3-pentanediol mono(2-methylpropanoate) solvent (NX 795) were determined by precise pressure and weight measurements. The measured solubilities were tested against empirical and theoretical models. Logarithmic empirical models gave a very good fit to experimental solubility data. To obtain nonempirical equations for the gas solubility, thermodynamic models based on activity coefficients and equations of state were used. The activity coefficient models based on regular solution theory (RST) predicted the solubilities well, but the selection of the model is the critical issue. For 1-butene, the best prediction was provided by the Yen and McKetta modification of the RST, whereas for carbon monoxide and hydrogen it was necessary to include a mixing entropy term in the RST. The Soave-Redlich-Kwong equation of state gave a fairly good prediction of the solubilities, but not as good as the RST-based models.     

Moth‐eye antireflection coating fabricated by nanoimprint lithography on 1 eV dilute nitride solar cell

We report on the performance of biomimicked antireflection coating applied to dilute nitride solar cell. The coating consists of nanostructures replicating the moth‐eye geometry and has been fabricated by nanoimprint lithography directly within the window layer covering the dilute nitride absorbing junction. The mean reflectivity within the spectral range of 320–1800 nm remains under 5% for incident angles up to 45°. The effect of the coating on the cell performance was assessed by measuring the current–voltage characteristics under simulated solar illumination. A clear performance increase was identified when comparing a solar cell with the moth‐eye coating with a solar cell having a standard SiN_x/SiO₂ coating. Copyright © 2012 John Wiley & Sons, Ltd.     

Monitoring water uptake of polyurethanes by in situ fluorescence technique

The water uptake of three polyurethane adhesives was studied by an in situ fluorescence method applying extrinsic fluorescent probes. The measurements were made in water immersion at 50 and 80°C, and in water vapor at 50°C. An intensity ratio method was applied, in which ratios of the highest and lowest intensity changes in the fluorescence emission bands were used to determine the amount of water sorbed in the polymer films. The ratio method was used to compare the fluorescence data with those obtained by a conventional gravimetric method. Comparable results were obtained. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1593–1599, 2001     

Oxidative capacity and hemolytic activity of settled dust from moisture‐damaged schools

Exposure to moisture‐damaged indoor environments is associated with adverse respiratory health effects, but responsible factors remain unidentified. In order to explore possible mechanisms behind these effects, the oxidative capacity and hemolytic activity of settled dust samples (n = 25) collected from moisture‐damaged and non‐damaged schools in Spain, the Netherlands, and Finland were evaluated and matched against the microbial content of the sample. Oxidative capacity was determined with plasmid scission assay and hemolytic activity by assessing the damage to isolated human red blood cells. The microbial content of the samples was measured with quantitative PCR assays for selected microbial groups and by analyzing the cell wall markers ergosterol, muramic acid, endotoxins, and glucans. The moisture observations in the schools were associated with some of the microbial components in the dust, and microbial determinants grouped together increased the oxidative capacity. Oxidative capacity was also affected by particle concentration and country of origin. Two out of 14 studied dust samples from moisture‐damaged schools demonstrated some hemolytic activity. The results indicate that the microbial component connected with moisture damage is associated with increased oxidative stress and that hemolysis should be studied further as one possible mechanism contributing to the adverse health effects of moisture‐damaged buildings.     

The effects of ventilation systems and building fabric on the stability of indoor temperature and humidity in Finnish detached houses

Interest in finding out passive ways to keep the variation in the indoor climate within the comfort zone is gaining in popularity. One possible solution is the use of the moisture-buffering property of materials. In this study, the effects of the ventilation system and moisture-buffering properties of the building fabric on the stability of the indoor temperature and humidity are analysed by means of long-term field measurements. Indoor climate measurements were carried out in 170 detached houses (248 rooms). Temperature and relative humidity were measured continuously in bedrooms and living rooms at one-hour intervals over a one-year period. In general, it may be concluded that in this study, the ventilation had a greater effect on the indoor climate than the properties of the building fabric. The dampening effect of hygroscopic materials was remarkably less in the field measurements than it was in simulations in different studies. This indicates that completely non-hygroscopic and fully hygroscopic houses do not exist in reality. The hygroscopic mass of furniture, textiles, etc. is probably a factor that plays a significant role in indoor humidity, as do real air change rates, including window airing. Simulation tools need to be modified in order to be able also to handle furniture, textiles, and books, etc.     

Process cycle optimization in press forming of paperboard

Three‐dimensional forming of paperboard is commonly done by a press forming process, which has been widely researched. However, the process cycle of the press forming of paperboard trays has not yet been completely optimized due to limited adjustability and unsophisticated mechanical structure of commonly used forming equipment. The object of this study is to optimize the force curve of stroke to improve product quality without compromising the production rate using LUT Adjustable Packaging Line prototype for practical evaluation of formability and multibody dynamics software MSC Adams for simulation. Several process parameters were investigated with different process cycles to study their effect on the quality of the formed products. With optimized male mould speed, acceleration and speed of the blank could be reduced, which led to significantly reduced rupturing tendency without compromising the production speed. It was also found that a constant blank holding force should be used to achieve acceptable tray quality, although this results in a significantly increased surface pressure applied to the formed substrate. It was also discovered that a novel male mould attachment, which included a pressing force adjustment system that utilized a spring set with an adjustable preload, made it possible to control the force distribution between different forming tools during the dwelling phase of the process cycle in an improved way. Utilization of the method used in this paper leads to a better tray quality without compromising the production efficiency. Furthermore, this can increase the number of possible package applications for sustainable materials, such as paperboard.     

Framework for Sustainable Food Packaging Design

The environmental impacts of packages have been found to be relatively small compared with the food items they contain. Furthermore, from the environmental and operational point of view, the most significant task of the package is to protect the product, which is important to acknowledge in the packaging design process. This study introduces a guiding framework for designing sustainable food packaging. In this approach, the entire life cycle of the product–package combination is taken into consideration. The emphasis is on the prevention of food losses in packaging design as a major environmental criterion. Consideration of the properties of both the package and the product itself when designing the final package will lead to a better end result with smaller product losses and environmental impacts. By using different assessment methods in the different stages of the packaging design, the sustainability of the package can be enhanced. The decision making of the packaging designer is facilitated with methods that are introduced step by step and in a certain order that will also allow for corrective measures through back‐loops in the design process. The purpose is to integrate sustainability aspects at all stages firmly into the design process. Copyright © 2012 John Wiley & Sons, Ltd.