Mathematical modeling of copper and brass upcasting

A study has been performed to establish basic knowledge in heat transfer and solidification for copper and brass upcasting. The study combined pilot scale measurements, mathematical modeling, and metallographic examination of the cast rod samples. The pilot scale measurements involved temperature measurements with several thermocouples inserted in the copper jacket of the mold. Temperature measurements of the surface of the cast rod were carried out as well. A three-dimensional (3-D) mathematical model of the copper mold and graphite die was constructed to characterize the heat flux profiles quantitatively from the measured mold temperature data. The heat flux was observed to have a maximum value near the first contact point between the copper mold and the graphite die and to decrease rapidly with increasing distance up to the mold. The calculated heat flux profiles were used as boundary conditions for another mathematical model, which calculated temperature profiles in the cast rod. A model for estimation of material data and microstructure was used for simulating the thermophysical data needed in the calculations and to predict certain microstructural properties in the cast rods. The calculated surface temperatures of the cast rod at the mold exit agreed well with the measured temperature values. Also, the calculated microstructural properties, such as secondary dendrite arm spacing, phase distribution, and microsegregation of zinc, were in good agreement with the measured ones.     

Characteristics of day‐ahead wind power forecast errors in Nordic countries and benefits of aggregation

The growing proportion of wind power in the Nordic power system increases day‐ahead forecasting errors, which have a link to the rising need for balancing power. However, having a large interconnected synchronous power system has its benefits, because it enables to aggregate imbalances from large geographical areas. In this paper, day‐ahead forecast errors from four Nordic countries and the impacts of wind power plant dispersion on forecast errors in areas of different sizes are studied. The forecast accuracy in different regions depends on the amount of the total wind power capacity in the region, how dispersed the capacity is and the forecast model applied. Further, there is a saturation effect involved, after which the reduction in the relative forecast error is not very large anymore. The correlations of day‐ahead forecast errors between areas decline rapidly when the distance increases. All error statistics show a strong decreasing trend up to the area sizes of 50,000 km². The average mean absolute error (MAE) in different regions is 5.7% of installed capacity. However, MAE of a smaller area can be over 8% of the capacity, but when all the Nordic regions are aggregated together, the capacity‐normalized MAE decreases to 2.5%. The average of the largest errors for different regions is 39.8% and when looking at the largest forecast errors for smaller areas, the largest errors can exceed 80% of the installed capacity, whereas at the Nordic level, the maximum forecast error is only 13.5% of the installed capacity. Copyright © 2016 John Wiley & Sons, Ltd.     

Effects of Silage Fermentation and Post-ruminal Casein Supplementation in Lactating Dairy Cows: 1—Diet Digestion and Milk Production

Two silages were prepared from the first-cut sward of timothy-meadow fescue and wilted to a dry matter (DM) content of 300 g kg^-1. One was ensiled with the addition of a formic-acid-based additive (4 litres formic acid (FA) per tonne) and the other with the addition of a bacterial inoculant (LAB) at a rate of 5×10⁶ colony forming units g^-1. Both silages were well preserved, but the extent of fermentation was greater in LAB-silage than in FA-silage as indicated by a lower concentration of water soluble carbohydrates (68 vs 177 g kg^-1 DM) and a higher concentration of lactic acid (147 vs 32 g kg^-1 DM). Four Ayrshire cows were used in a 4×4 Latin square experiment with 21-day periods to study the effects of silage fermentation and postruminal casein supplementation on silage intake, nutrient supply and milk production. The four treatments were FA-silage without casein (FA-0), LAB-silage without casein (LAB-0), FA-silage with casein (FA-C) and LAB-silage with casein (LAB-C). Both silages were given ad libitum with 8 kg day^-1 of barley without or with 400 g day^-1 of casein infused into the duodenum. Organic matter digestibility was lower (0·723 vs 0·753; P<0·01) for FA-silage than for LAB-silage. Cows offered FA-silage had a higher molar proportion of acetate and a lower proportion of propionate in ruminal fluid than cows offered LAB-silage. Microbial protein synthesis estimated from the output of purine derivatives in urine was greater (288 vs 260 g N day^-1; P<0·05) for cows given FA-silage compared with LAB-silage. Feeding LAB-treated silage tended (P<0·10) to decrease silage DM intake compared with FA-treated silage (10·61 vs 11·77 kg DM day^-1). Silage composition did not affect significantly milk yield or milk composition. Casein infusion increased milk yield (25·1 vs 27·1 kg day^-1; P<0·05), milk protein content (32·4 vs 33·8 g kg^-1; P<0·05) and protein yield (808 vs 905 g day^-1; P<0·01). The responses were similar for both silages. © 1997 SCI.     

Computer-aided calculation of accident costs

Accurate data about accident costs motivate top managers to improve safety in production. The problem has been, however, to specify costs reliably and easily. This article presents the computer-aided module for calculating accident costs in the TATU-Safety Information System developed by the Finnish Institute of Occupational Health. The module computes the direct costs and company-controlled total costs of accidents. The calculation is based on the accident consequence tree (ACT) method. The software provides information about accident costs to motivate accident prevention. The authors explain the system design of the software and its use in cost calculation. © 1997 John Wiley & Sons, Inc.     

Trade-off analysis approach for interactive nonlinear multiobjective optimization

When solving multiobjective optimization problems, there is typically a decision maker (DM) who is responsible for determining the most preferred Pareto optimal solution based on his preferences. To gain confidence that the decisions to be made are the right ones for the DM, it is important to understand the trade-offs related to different Pareto optimal solutions. We first propose a trade-off analysis approach that can be connected to various multiobjective optimization methods utilizing a certain type of scalarization to produce Pareto optimal solutions. With this approach, the DM can conveniently learn about local trade-offs between the conflicting objectives and judge whether they are acceptable. The approach is based on an idea where the DM is able to make small changes in the components of a selected Pareto optimal objective vector. The resulting vector is treated as a reference point which is then projected to the tangent hyperplane of the Pareto optimal set located at the Pareto optimal solution selected. The obtained approximate Pareto optimal solutions can be used to study trade-off information. The approach is especially useful when trade-off analysis must be carried out without increasing computation workload. We demonstrate the usage of the approach through an academic example problem.     

A non-destructive X-ray microtomography approach for measuring fibre length in short-fibre composites

An improved method based on X-ray microtomography is developed for estimating fibre length distribution of short-fibre composite materials. In particular, a new method is proposed for correcting the biasing effects caused by the finite sample size as defined by the limited field of view of the tomographic devices. The method is first tested for computer generated fibre data and then applied in analyzing the fibre length distribution in three different types of wood fibre reinforced composite materials. The results were compared with those obtained by an independent method based on manual registration of fibres in images from a light microscope. The method can be applied in quality control and in verifying the effects of processing parameters on the fibre length and on the relevant mechanical properties of short fibre composite materials, e.g. stiffness, strength and fracture toughness.     

Characterizing and optimizing poly-l-lactide-co-ε-caprolactone membranes for urothelial tissue engineering

Different synthetic biomaterials such as polylactide (PLA), polycaprolactone and poly-l-lactide-co-ε-caprolactone (PLCL) have been studied for urothelial tissue engineering, with favourable results. The aim of this research was to further optimize the growth surface for human urothelial cells (hUCs) by comparing different PLCL-based membranes: smooth (s) and textured (t) PLCL and knitted PLA mesh with compression-moulded PLCL (cPLCL). The effects of topographical texturing on urothelial cell response and mechanical properties under hydrolysis were studied. The main finding was that both sPLCL and tPLCL supported hUC growth significantly better than cPLCL. Interestingly, tPLCL gave no significant advantage to hUC attachment or proliferation compared with sPLCL. However, during the 14 day assessment period, the majority of cells were viable and maintained phenotype on all the membranes studied. The material characterization exhibited potential mechanical characteristics of sPLCL and tPLCL for urothelial applications. Furthermore, the highest elongation of tPLCL supports the use of this kind of texturing. In conclusion, in light of our cell culture results and mechanical characterization, both sPLCL and tPLCL should be further studied for urothelial tissue engineering.     

Effect of micro-pores on cracks formation in metallurgical coke

The relationships of micro-pores and cracks in metallurgical coke have been investigated by optical microscope and field emission scanning electron microscope, using surface section samples. The pores have circular, elliptical and irregular shapes with smooth outlines, formed during the thermoplastic stage of the coking process. They often associate with connecting cracks between neighbouring pores. In case of elliptical pores, the connecting cracks are usually oriented along the longer axis of the pore. The connecting cracks can be developed between the pores, depending on their size and the distance between them. The coke with a large number of small pores rather than with a small number of larger pores will have lower strength due to the increased amount of connecting cracks. When compared with circular pores, elliptical and flattened pores have a lower ability to resist load pressure. Nano-sized pores have polygonal outlines, indicating an ‘explosion’-type formation in the solidified matrix.     

Pasteurization of rainbow trout roe: Listeria monocytogenes and sensory analyses

D- and z-values for a mixture of four Listeria monocytogenes strains originating from the roe of different fish species were determined in rainbow trout (Oncorhynchus mykiss) roe. The D60- and D63-values obtained were 1.60 and 0.44 min, respectively, and the z-value was 5.36 degrees C accordingly. In pilot-scale experiments, rainbow trout roe (100 g) was vacuum packaged into glass jars and pasteurized both at 62 and 65 degrees C for 10 min. These treatments were enough to destroy 10(8) CFU/ g of L. monocytogenes cells, which was the highest possible Listeria cell count to grow in roe. On the basis of the determined z-value and calculation of pasteurization values, these experimental pasteurizations were found to theoretically destroy at least 45 log units of L. monocytogenes cells in rainbow trout roe. In addition, these pasteurization treatments did not significantly affect the sensory quality of the roe. The sensory quality of pasteurized vacuum-packaged rainbow trout roe stored at 3 degrees C was evaluated as good after 6 months of storage and not statistically different from the control that was frozen from the same roe lot as the pasteurized roe samples. Pasteurization of rainbow trout roe was proven to be an appropriate method for ensuring product safety with regard to L. monocytogenes and to stabilizing the sensory and microbial quality of roe. However, the safety risk caused by spore-forming bacteria still exists in pasteurized roe. Therefore, it has to be stored below 3 degrees C.     

The effect of partial replacement of carbon black by carbon nanotubes on the properties of natural rubber/butadiene rubber compound

The basic objective of this study is to investigate the mechanical properties of tyre tread compounds by gradual replacement of carbon black by multiwalled carbon nanotubes (MWCNTs) in a natural rubber–butadiene rubber‐based system. A rapid change in the mechanical properties is noticed even at very low concentrations of nanotubes though the total concentration of the filler is kept constant at 25 phr (parts per hundred rubber). The correlation of the bound rubber content with MWCNT loading directly supports the conclusion that MWCNTs increase the occluded rubber fraction. Transmission electron microscopy reveals a good dispersion of the MWCNT up to a certain concentration. In the presence of MWCNT, a prominent negative shift of the glass transition temperature of the compound is found. Thermal degradation behavior, aging, and swelling experiments were also carried out to understand the resulting effect of the incorporation of MWCNT in the rubber matrix. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3153–3160, 2013