The development of poly(vinyl chloride) extrusions for a 14,000‐ton self‐supporting structure for the detection of neutrinos

The NOvA Neutrino Experiment has built a one‐of‐a‐kind self‐supporting plastic structure, potentially the largest ever built. The poly(vinyl chloride) (PVC) structure serves as a neutrino detector and is composed of 28 individual blocks that measure 15.5 m (51 feet) high by 15.5 m (51 feet) wide by 2.1 m (7 feet) deep. The primary parts in the detector construction are 15.5‐m (51‐foot), 16‐cell PVC extrusions. These extrusions form the basis of the detector modules, which are laminated together in a crossed pattern to form the individual blocks and then filled with (mineral oil)–based liquid scintillator. The self‐supporting nature of the detector places important structural requirements on both the PVC formulation and the extrusions. Block assembly requirements impose narrow geometric tolerances. Because of the method of detecting neutrinos, the extrusions must possess exceptionally high reflectivity over a particular wavelength range. This requirement places additional restrictions on the components of the PVC formulation. Altogether, the PVC extrusions have to maintain important reflectivity characteristics, provide structural support to the detector, and meet relatively tight geometric requirements for assembly. In order to meet these constraints, a custom PVC formulation had to be created and extruded. We describe the purpose and requirements of the NOvA detector leading to the production of our unique PVC extrusion, summarize the research and development process, and discuss the lessons learned. J. VINYL ADDIT. TECHNOL., 22:368–376, 2016. © 2014 Society of Plastics Engineers     

Mass production of carbon nanotube‐reinforced polyacrylonitrile fine composite fibers

A facile and large‐scale production method of polyacrylonitrile (PAN) fibers and carboxyl functionalized carbon nanotube reinforced PAN composite fibers was demonstrated by the use of Forcespinning® technology. The developed polymeric fibers and carbon nanotube‐reinforced composite fibers were subsequently carbonized to obtain carbon fiber systems. Analysis of the fiber diameter, homogeneity, alignment of carbon nanotube and bead formation was conducted with scanning electron microscopy. Thermogravimetric analysis, electrical, and mechanical characterization were also conducted. Raman and FTIR analyses of the developed fiber systems indicate interactions between carbon nanotubes and the carbonized PAN fibers through π–π stacking. The carbonized carbon nanotube‐reinforced PAN composite fibers possess promising applications in energy storage applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40302.     

Polyampholyte acrylic latexes for tablet coating applications

Polyampholyte latexes can exist within a certain pH range as low‐viscosity aqueous dispersions, while upon a pH shift to the vicinity of the isoelectric point they undergo ionic coacervation. Three classes of coacervation latexes were synthesized and evaluated for their suitability for use in tablet coating applications. Pharmaceutical tablet coatings are commonly based on hydroxypropyl methyl cellulose, poly(vinyl alcohol), and acrylic polymers. Because of the high viscosity of their aqueous solutions, and to the consequent required low concentrations of the tablet coating polymers in the coating solutions to enable sufficiently low viscosity for effective spray application, the current commercial pharmaceutical tablet coating technology requires the removal of large amounts of water during the manufacturing process. In this work, films prepared from high‐solids, low‐viscosity coacervated acrylic latexes showed good hardness, very low tackiness, an excellent combination of optical properties, and very low water vapor permeability. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40049.     

Metal-Organic Frameworks as Selective or Chiral Oxidation Catalysts

Since the discovery of Metal Organic Frameworks (MOFs) in the early 1990s, the amount of new structures has grown exponentially. A MOF typically consists of inorganic nodes that are connected by organic linkers to form crystalline, highly porous structures. MOFs have attracted a lot of attention lately, as the versatile design of such materials holds promises of interesting applications in various fields. In this review, we will focus on the use of MOFs as heterogeneous oxidation catalysts. MOFs are very promising candidates to replace homogeneous catalysts by sustainable and stable heterogeneous catalysts.

The catalytic active function can be either the active metal sites of the MOF itself or can be introduced as an extra functionality in the linker, a dopant or a “ship-in-a-bottle” complex. As the pore size, pore shape, and functionality of MOFs can be designed in numerous ways, shape selectivity, and even chiral selectivity can be created. In this article, we will present an overview on the state of the art of the use of MOFs as a heterogeneous catalyst in liquid phase oxidation reactions.     

Reactive,nonreactive, and flash spark plasma sintering of Al2O3/SiC composites—A comparative study

The influence of different SPS-based methods, that is, conventional spark plasma sintering (SPS), flash SPS (FSPS), and reactive SPS (RSPS) on the properties of Al₂O₃/SiC composite was investigated. It was shown that the application of preliminary high energy ball milling of the powders significantly enhances the sinterability of the ceramics. It was also demonstrated that FSPS provides unique conditions for rapid, that is, less than a minute, consolidation of refractory ceramics. The Al₂O₃-20 wt% SiC composite produced by FSPS possesses the highest relative density (~99%), fracture toughness (7.5 MPa m^1/2), hardness (20.3 GPa) and wear resistance among all ceramics produced by other SPS-based approaches with dwelling time 10 minutes. The RSPS ceramics hold the highest Young's modulus (390 GPa). Substitution of micron-sized Al₂O₃ particles by nano alumina does not lead to measurable enhancement of the mechanical properties.     

Probability distributions of gas hydrate formation

Induction time distributions for gas hydrate formation were measured for gas mixtures of methane + propane at pressures up to 11.3 MPa using a high‐pressure automated lag time apparatus (HP‐ALTA). Measurements were made at subcooling temperatures between 4.3 and 13.5 K and, while isothermal induction times between 0 and 15,000 s were observed, the median isothermal induction times for the distributions ranged from 100 to 4000 s. A hyperbolic relationship between median induction time and subcooling was used to correlate the data. A graphical interpretation is presented that relates the two types of data that can be acquired by using the HP‐ALTA in one of two modes to study hydrate formation: induction time distributions at constant subcooling and formation temperature distributions observed during linear cooling ramps. The equivalence of these two modes provides a robust method for studying the variation of formation phenomena in different hydrate systems. © 2013 American Institute of Chemical Engineers AIChE J, 59: 2640–2646, 2013     

Ionene segmented block copolymers containing imidazolium cations: Structure-property relationships as a function of hard segment content

Imidazolium ionene segmented block copolymers were synthesized from 1,1′-(1,4-butanediyl)bis(imidazole) and 1,12-dibromododecane hard segments and 2000 g/mol PTMO dibromide soft segments. The polymeric structures were confirmed using ¹H NMR spectroscopy, and resonances associated with methylene spacers from 1,12-dibromododecane became more apparent as the hard segment content increased. TGA revealed thermal stabilities ≥250 °C for all imidazolium ionene segmented block copolymers. These ionene segmented block copolymers containing imidazolium cations showed evidence of microphase separation when the hard segment was 6-38 wt%. The thermal transitions found by DSC and DMA analysis found that the T_g and T_m of the PTMO segments were comparable to PTMO polymers, namely approximately −80 °C and 22 °C, respectively. In the absence of PTMO soft segments the T_g increased to 27 °C The crystallinity of the PTMO segments was further evidence of microphase separation and was particularly evident at 6, 9 and 20 wt% hard segment, as indicated in X-ray scattering. The periodicity of the microphase separation was well-defined at 20 and 38 wt% hard segment and found to be approximately 10.5 and 13.0 nm, respectively, for these ionenes wherein the PTMO soft segment is 2000 g/mol. Finally, the 38 and 100 wt% hard segment ionenes exhibited scattering from correlations within the hard segment on a length scale of approximately 2-2.3 nm. These new materials present structure on a variety of length scales and thereby provide various routes to controlling mechanical and transport properties.