钒氮微合金化热轧带肋钢筋径向组织分布特征

通过用金相、扫描电镜等方法观察得出,钒氮微合金化热轧带肋钢筋肋部主要由细小的铁素体晶粒、片层较细的珠光体和少量离异珠光体组成;其基体组织是沿钢筋纵向呈明显条带状分布的铁素体和珠光体。同时,定量测量了铁素体条带密度、铁素体晶粒尺寸、珠光体体积分数及其片层间距沿径向的分布情况,并分析了铁素体晶粒尺寸和珠光体体积分数在芯部反常分布的原因。     

基于小波变换的超声信号自适应消噪方法研究

超声检测中，特定的缺陷回波信号一般都有一定的相关性，因而可利用自适应噪声抵消来增强缺陷回波信号。针对最小均方（LMS）算法自适应噪声抵消的缺点，提出了基于小波变换的自适应噪声抵消方法，通过Matlab软件将该算法应用于超声缺陷信号的仿真处理。结果表明，该算法大大提高了缺陷回波信号的信噪比，且具有较高的缺陷定位精度和纵向分辨率。     

Development of microstructure and mechanical properties of a Ni-base single-crystal superalloy by hot-isostatic pressing

Effects of the hot-isostatic pressing (HIP) process on microstructures and mechanical properties of Ni-base single crystal superalloy CMSX-4 were investigated. In the overall heat treatment process, the HIP treatment remarkably induced the healing behavior of micropores and decreased the pore size and porosity of superalloy CMSX-4 compared with normally treated specimens. The microstructure of γ′ phase after the HIP process showed rather a coarsening tendency and could be developed by the partially solution and aging treatment. Consequently, the elimination of cast micropores using the HIP step resulted in the inhibition of crack initiation in microstructure and improved the stress-rupture lives of Ni-base single crystal superalloy by 185%.     

Effects of phosphorus addition on the magnetic properties of sintered Fe-50 wt.% Ni alloys

Phosphorus was added to Fe-50 wt.% Ni in the form of a coated composite powder via an electroless plating process. Addition of phosphorus to Fe-50 wt.% Ni facilitated increases in density and grain size, both of which were beneficial to magnetic performance. Because of the homogeneous distribution of phosphorus in the powder, the optimal phosphorus addition was much lower than for those using Fe₃P as the phosphorus precursor. The optimal phosphorus addition was close to its maximum solubility in Fe-50 wt.% Ni (about 0.5 wt.%), above which precipitation of excessive phosphorus in the form of iron nickel phosphide, (Fe,Ni)₃P, effectively degraded the magnetic properties of Fe-50 wt.% Ni. Without the addition of phosphorus, good magnetic properties could be achieved only when the sintering temperature was high enough (>1200 °C) to result in a high sintered density and large grains in the sintered structure.     

Numerically optimal design for the system with coupled complex transport phenomena-application to the Submerged Entry<Emphasis Type="Italic">Nozzle</Emphasis> in continuous slab caster

This study presents a simple and robust algorithm for the optimal design of the system with coupled complex transport phenomena: the transport phenomena comprise fluid flow, heat and mass transfer. The (1+1)-Evolution Strategy method is adopted as the optimization method. In order to analyze the transport phenomena in the complex geometry generated during the optimization procedure, thefinite volume method with a boundary fitted curvilinear coordinate system is used. To confirm the validity of the present method, the optimal design for the inner shape of the simplified two-dimensionalSubmerged Entry Nozzle in the continuous slab caster is conducted. It is shown that the resulting design of the nozzle is consistent with the purpose and constraints of the design.     

低成本钛合金制备技术研究进展

为了降低钛合金的生产成本,美、俄、日、中等国家都在此领域进行了广泛的研究。对国际上新出现的以降低钛合金生产成本为目的的新冶金方法、新的低成本合金化钛合金和新的加工生产技术进行了综述。目前,国际上研究较为活跃的低成本钛冶炼新方法有FFC剑桥法、Armstrong工艺、EMR复合阳极工艺、SRI工艺、Idaho钛工艺及OS工艺。其中,以FFC剑桥法为代表的TiO2直接电解还原方法,最有希望成为替代传统Kroll工艺的新方法。     

The Structure Stability of Carbide-Free Bainite Wheel Steel

Metallographic structures of carbide-free bainite steel wheel rim are mainly composed of supersaturated lath ferrite and retained austenite film among bainitic ferrite laths. It is suspected that supersaturated ferrite and retained austenite are likely to decompose under the influence of temperature change and mechanical stress. Stability of wheel rim structure is studied by means of x-ray diffraction, dye microscopy, and micro-hardness test. When the samples are tempered in the range of 150-350 °C, the retained austenite films are at the state of relative stability. Fifty percent of retained austenite is decomposed when the sample is tempered at 400 °C. Microhardness increases when the sample is tempered at 150 °C. The decrease in hardness is mild when the samples are tempered from 200 to 500 °C. The mechanical stability of retained austenite film is studied with tensile sample under the effect of tensile stress. The retained austenite appears to be stable in low and middle degree of deformation, and decomposition occurs at great amount of deformation. Diffraction peak of carbide is not found in all above experiments. The steel enriched silicon prevents the carbide precipitation during the transformation. It indicates the carbide-free bainite wheel steels have an excellent thermal and mechanical stability.     

不同形貌Ga2O3纳米材料可控合成工艺研究

通过研究基片种类、加热温度、保温时间、冷却速度及是否加入催化剂等不同工艺参数对低维Ga2O3，纳米材料形貌的影响，确定出合成5种不同形貌β-Ga2O3纳米材料的工艺条件。场发射扫描电镜（FE-SEM）表明5种不同形貌α-Ga2O3纳米材料分别为纳米线、纳米棒、纳米带、纳米环及纳米片。X射线衍射（X-ray）分析结果表明不同形貌纳米材料均为晶格常数日=1．223nm，b=0．304nm，c=0．58nm，a=90°，β=103．7°，γ=90°的单斜晶系β-Ga2O3晶体。     

双辊铸轧AZ91D半固态镁合金板带试验研究

在自行设计、安装的双辊连续、水平铸轧机上进行AZ91D镁合金半固态板带铸轧试验研究，分析了镁合金半固态浆料的制备过程，在590℃左右机械搅拌5min，在550-585℃温度区间内进行铸轧。结果表明，半固态连续铸轧技术可以提高板带的塑性加工性能，细化晶粒。在380℃时进行热轧再加工，最大压下率达到46％。     

Influence of the stress,strain, and temperature on the surface roughness of an AlSl 52100 steel due to an orthogonal cut

In recent years, the finite element method (FEM) has become the main tool for simulating the metal cutting process because research based on trial and error is time consuming and requires high investment. Early studies were done by different investigators. In this research AISI 52100, hardened steel (62 HRC) was selected for an orthogonal machining process as well as metal cutting simulation using the software DEFORM-2D. This software is based on a forging process and has been adapted to an orthogonal machining process. The results of simulated cutting forces were compared with experimental cutting force data to validate the orthogonal cut simulation. Also, the surface roughness was measured, and the influence of the stress, strain, and temperature on the surface roughness was studied.