Removal of hydrogen sulfide from methane using commercial polyphenylene oxide and Cardo-type polyimide hollow fiber membranes

The performance of commercially available poly (2,6-dimethyl-1,4-phenylene oxide) (PPO) and Cardotype polyimide (PI) hollow fiber membranes was investigated in removing hydrogen sulfide from methane in a series of bench-scale experiments. It was observed that in the concentration range of hydrogen sulfide in methane from 101 to 401 ppm, the methane permeability decreased in the presence of hydrogen sulfide for Cardo-type polyimide hollow fiber membranes, whereas the PPO membrane performance was not affected. The separation coefficients of hydrogen sulfide/methane were 6 and 4 for PI and PPO membranes, respectively. Effects of temperature on the performance of PI and PPO membranes were investigated. It was observed that the permeabilities of both components of the mixture increased by increasing temperature, whereas the selectivities remained constant.     

Thermal properties,adhesive strength,and optical transparency of cyclolinear poly(aryloxycyclotriphosphazenes)

Four cyclolinear poly(aryloxycyclotriphosphazenes) derived from poly[4,4′‐(isopropoylidene)diphenoxytetrachlorocyclotriphosphazene] and poly[4,4′‐(hexafluoroisopropylidene)diphenoxytetrachlorocyclotriphosphazene] were synthesized from the reaction of hexachlorocyclotriphosphazene (HCP) with 4,4′‐(isopropylidene)diphenol (bisphenol A) or 4,4′‐(hexafluoroisopropylidene)diphenol (bisphenol AF) in molar ratio 1 : 1 via a one‐step condensation polymerization. Subsequent reaction of the resulted chlorine‐bound polymers with adequate amount of the sodium salts of 4‐methoxycarbonylphenoxide or 4‐propoxycarbonylphenoxide yielded the corresponding chlorine‐free polymers, [poly(tetra‐4‐methoxycarbonylphenoxy)‐4,4′‐(isopropoylidene)diphenoxy cyclotriphosphazene] (MBACP), [poly(tetra‐4‐propoxycarbonylphenoxy)‐4,4′‐(isopropoylidene)diphenoxycyclotriphosphazene] (PBACP), [poly(tetra‐4‐methoxycarbonylphenoxy)‐4,4′‐(hexafluoroisopropylidene)diphenoxycyclotriphosphazene] (MBAFCP), [poly(tetra‐4‐propoxycarbonylphenoxy)‐4,4′‐(hexafluoroisopropylidene)diphenoxycyclotriphosphazene] (PBAFCP), respectively. The chemical structures were characterized by Fourier transformer infrared, ¹H, and ¹³C‐NMR. Thermal properties of polymers were investigated using DSC and TGA analysis. The obtained polymers were thermoplastic, having moderate T_g values in the range of 26–78°C and good thermal stability up to 350°C in N₂ and O₂ gases. The thermal decomposition of the isopropylidene‐containing polymers is a one‐step process, while that of hexafluoroisopropylidene‐containing polymers is a two‐step process. However, presence of the latter group in the polymers backbone showed negligible effects on the thermo‐oxidative stability. The adhesive strength was measured by lap‐shear strength test on glass–glass bonded joint and found to be in the range of 1.78–2.62 MPa, this property may be attributed to the physical interactions between glass–glass interfaces and the polar‐pendant units present at the polymers backbone. The products showed high optical transparency when they applied between two glass surfaces, the adhesive layers were colorless, with the UV cut‐off wavelength of 300–302 nm, and the maximum transparency of about 90% was observed within the wavelengths range of 400–700 nm. Because of their properties, the cyclolinear poly(aryloxycyclotriphosphazenes) synthesized in this study are recommended as potential candidates for high thermally stable, transparent adhesives required in industrial applications. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Development of a model for dimethyl ether non-adiabatic reactors to improve methanol conversion

The modeling of adiabatic and non-adiabatic reactors, using three cooling mediums in the shell side of a shell and tube reactor in cocurrent and countercurrent flow regimes has been conducted. The cooling mediums used in this research are saturated water and methanol feed gas to a reactor which is preheated in the shell side and a special type of oil. The results of adiabatic reactor modeling show good compatibility with the data received from a commercial plant. The results of non-adiabatic reactor modeling showed that more methanol conversion can be achieved in a lower length of reactor, even though in some cases the maximum temperature in the tube side of the reactor is more than the deactivation temperature of the catalyst.     

Solution combustion synthesis of cerium oxide nanoparticles as corrosion inhibitor

In this study, combustion synthesis of cerium oxide nanoparticles was reported using cerium nitrate hexahydrate as starting material as well as urea, glycine, glucose, and citric acid as fuels. The influence of fuel type on structure, microstructure, band gap, and corrosion inhibition was investigated. X-ray diffraction (XRD) patterns and scanning electron microscopy micrographs showed that CeO₂ nanoparticles with different morphologies were obtained depending on the fuel type. Microstructural changes from unreacted gel to sponge-like morphologies were resulted by varying the fuel type from urea, glycine, and glucose to citric acid. In addition to Ce–O bonds, Fourier transform infrared analysis showed carbon bonds of carbonaceous compositions from incomplete combustion which were declined during combustion reaction. Furthermore, corrosion analyses showed that samples synthesized using urea fuel released the most Ce⁺⁴ ions and could have better protection than other samples.     

Silica aerogel/epoxy nanocomposites: Mechanical,vibrational, and morphological properties

The present study was an attempt to examine the effects that adding silica aerogel (SA) nanoparticles to epoxy would exert on its mechanical, vibrational, and morphological properties. Neat epoxy was consecutively combined with 1, 2, and 4 wt% of SA nanoparticles. A number of tests of mechanical properties were then performed on the samples, including tests of tensile, bending, compressive, dynamic mechanical thermal, hardness, and Izod impact. Vibration and water uptake tests were also conducted on the samples. The highest modulus and strength values were found in the nanocomposite sample with 4 wt% of SA, and the highest toughness and elongation values were detected in the sample with 1 wt% of SA. Furthermore, adding the SA nanoparticles to the epoxy improved the energy absorption and hardness of the epoxy matrix. The findings from the tests of dynamic mechanical thermal and vibration properties demonstrated that, with an increase in the nanoparticles content in the samples, the values of storage modulus and natural frequency increased while the values of tan δ and damping ratios decreased. A comparison between the values of natural frequency from the vibration test and the values from the Euler–Bernoulli beam theory showed a good agreement between the theoretical and experimental results.     

Taguchi Optimization of Solvent-Antisolvent Crystallization to Prepare Ammonium Perchlorate Particles

The sphericity and size of ammonium perchlorate (AP) particles significantly influence the properties of composite propellants. As the AP particles become more spherical, the accumulation coefficient increases, the viscosity during casting decreases, and the particle loading and burning rate increase. Hence, the production of micronized AP particles with an average size between 1 and 20 μm is important to increase the loading percentage of AP in the composite propellant. Here, the Taguchi experimental design was used to optimize the solvent-antisolvent crystallization (SAC) process for the preparation of micronized AP particles with higher sphericity. SAC parameters such as the type of antisolvent, the solvent-to-antisolvent ratio, the antisolvent temperature, the stirring speed, and the retention time were investigated at four levels. The type of antisolvent and the solvent-to-antisolvent ratio were found to mainly contribute to improving the sphericity and size of the AP particles, respectively.     

Fabricating Janus membranes via physicochemical selective chemical vapor deposition

Membranes with asymmetric wettability-Janus membranes-have recently received considerable attention for a variety of critical applications. Here, we report on a simple approach to introduce asymmetric wettability into hydrophilic porous domains. Our approach is based on the physicochemical-selective deposition of polytetrafluoroethylene (PTFE) on hydrophilic polymeric substrates. To achieve selective deposition of PTFE, we inhibit the polymerization reaction within the porous domain. We prefill the substrates with glycerol, containing a known amount of free radical inhibitor, and utilize initiated chemical vapor deposition (iCVD) for the polymerization of PTFE. We show that the glycerol/inhibitor mixture hinders the deposition of PTFE within the membrane pores. As a result, the surface of the substrates remains open and porous. The fabricated Janus membranes show stable wetting-resistant properties, evaluated through sessile drop contact angle measurements and direct contact membrane distillation (DCMD).     

Thermal,mechanical, and barrier properties of polyethylene/surlyn/organoclay nanocomposites blown films prepared by different mixing methods

(Low‐density polyethylene) (LDPE)/clay nanocomposites were prepared by melt blending in a twin‐screw extruder by using different mixing methods. Zinc‐neutralized carboxylate ionomer was used as a compatibilizer. Blown films of the nanocomposites were then prepared. The effect of mixing method on the clay dispersion and properties of the nanocomposites was evaluated by wide‐angle X‐ray diffraction analysis, mechanical properties, thermal properties, and barrier properties. The structure and properties of nanocomposites containing different amounts of nanoclay prepared by selected mixing techniques were also investigated. It was found that melt compounding of Surlyn/clay masterbatch with pure LDPE and Surlyn (two‐step‐a method) results in better dispersion and intercalation of the nanofillers than melt mixing of LDPE/Surlyn/clay masterbatch with pure LDPE and surlyn (two‐step‐b method) and direct mixing of LDPE with clay. The films containing ionomer have good barrier properties. A wide‐angle X‐ray diffraction pattern indicates that intercalation of polymer chains into the clay galleries decreases by increasing the clay content. Barrier properties and tensile modulus of the films were improved by increasing the clay content. In addition, tensile strength increased in the machine direction, but it decreased in the transverse direction by increasing the clay content. DSC results showed that increasing the clay content does not show significant change in the melting and crystallization temperatures. The results of thermogravimetric analysis showed that the thermal stability of the nanocomposites decreased by increasing the clay content more than 1 wt%. J. VINYL ADDIT. TECHNOL., 21:60–69, 2015. © 2014 Society of Plastics Engineers     

Synthesis of polymeric electrospun nanofibers for application in waterproof‐breathable fabrics

This study focuses waterproof‐breathable fabric development by applying electrospun web of polyurethane (PU), PAN, and PES directly onto the substrate fabric. Advantages of textile fabrics of elastomeric nanofibrous membranes over gortex specimen are the mass production feasibility, high elastomeric properties, more body comfort parameters, and fabric production without holes and needle traces formation. In this work, we identified the PU nanofibrous membrane as the best and useful web for application in waterproof‐breathable fabrics. Air permeability, water vapor transport rate, and resistance to water penetration average value for the prepared PU fibers web (sample of S1) were about 10 ml/s, 430 g/m²/24 h, 15 cm H₂O. To improve waterproof‐breathable characteristics of the membrane, the effects of electrospinning parameters on the fibers morphology and waterproof‐breathable characteristics were investigated. PU concentration of 12% (w/w) and electrospinning voltage of 12 kV were identified as optimal conditions to reach uniform and fine PU nanofibers formation without any beads. Air permeability, water vapor transport rate, and resistance to water penetration average value for the final sample were recorded as about 2.5 ml/s, 840 g/m²/24 h, and 44 cm H₂O, correspondingly. POLYM. ENG. SCI. 56:143–149, 2016. © 2015 Society of Plastics Engineers     

Investigation into the effect of carboxylic acid monomer on particle nucleation and growth in emulsifier-free emulsion copolymerization of styrene-butadiene-acrylic acid

Latexes of carboxylated styrene-butadiene rubber were prepared via batch emulsion copolymerization with different amounts of acrylic acid in the absence of emulsifier. The effect of acid monomer was investigated in the particle formation and growth. It was observed that the amount of acrylic acid strongly affected the particle formation. The number of particles and thus polymerization rate increased with increasing of the acid content. There was no significant difference in the polymerization rate per particle in all experiments. The results show that in this case particle growth process is less dependent on the acrylic acid amount in comparison with its influence on nucleation stage and then particle number. Several parameters such as polymerization rate and number of latex particle per unit volume of the aqueous phase were calculated. Attempt was made to evaluate the average number of growing chain per particle. Also average particle diameter of the above carboxylated SBR latexes was obtained through some calculations from the direct measurement of average particle diameter in the swollen state by light scattering technique for the first time.