Modelling hybrid production systems through the ACD specification: a case study in the fibre-glass industry

This paper is aimed at formalising a model for hybrid production systems where the interactions between the continuous process parts and the manufacturing sub-systems are given by minor stoppages. The proposal is to represent the effects of the continuous process dynamics on discrete manufacturing sub-systems using autoregressive conditional duration (ACD) models originally conceived to treat high-frequency and irregularly spaced financial transaction data. The proposed methodology has been tested on a real-life fibre-glass production plant exploiting simulation techniques. The physical model of the furnace and spooling-bushing department has been run in two different conditions: (i) the fibre-glass breakings, i.e. minor stoppages, on the spooling-bushing machines are generated according to the proposed approach; (ii) historical fibre-glass breakings data are used. The comparison between the simulation results shows that for three spooling-bushing machines only out of 24, the daily throughput of completed spools and the empirical distributions for the uncompleted spools weight are dissimilar under the two different conditions. Therefore, the ACD-based model proved useful for representing the occurrence of fibre-glass breakings on the spooling-bushing machines and, in more general terms, for the logical modelling of the hybrid production systems, where the relationships between continuous and discrete parts are given by minor stoppages.     

Coupling of finite element and boundary integral methods for a capsule in a Stokes flow

We introduce a new numerical method to model the fluid–structure interaction between a microcapsule and an external flow. An explicit finite element method is used to model the large deformation of the capsule wall, which is treated as a bidimensional hyperelastic membrane. It is coupled with a boundary integral method to solve for the internal and external Stokes flows. Our results are compared with previous studies in two classical test cases: a capsule in a simple shear flow and in a planar hyperbolic flow. The method is found to be numerically stable, even when the membrane undergoes in‐plane compression, which had been shown to be a destabilizing factor for other methods. The results are in very good agreement with the literature. When the viscous forces are increased with respect to the membrane elastic forces, three regimes are found for both flow cases. Our method allows a precise characterization of the critical parameters governing the transitions. Copyright © 2010 John Wiley & Sons, Ltd.     

Silver content effect on rheological and electrical properties of silver pastes

The novelty of this work is laboratory formulation of environmentally friendly, water-based silver inks adapted for screen printing. The challenge was also to elaborate inks that can withstand temperatures as high as 900 °C. Indeed, when printed on ceramic substrate, they were sintered at these high temperatures. These inks can replace conductive silver pastes present in the market, today, and containing irritant solvents such as terpineol and other aromatic solvents. Besides, screen printing is considered as an additive technique, thus allowing reducing wastes. Furthermore, only with 72.5% silver, considered as low content compared to commercial inks (≥75%), prepared inks presented good electrical resistivity, 23 nΩ m, close to that of bulk silver resistivity, 16 nΩ m. Formulation of silver inks with spherical particles, 2–3 μm mean diameter, was performed. The aim of the study was to determine silver content effect on pastes rheological behaviour, lines properties (width, thickness and roughness) and electrical properties. Therefore, rheological behaviour of inks was studied; in particular, Casson and Bingham models were applied in order to determine the yield stress. Viscosity evolution as a function of shear rate was also determined. Besides, the thixotropic behaviour of inks was highlighted. Inks were then screen printed on alumina sintered substrates and cured at different temperatures during 15 min. Topography measurements were performed. Line resistivity as small as 35 nΩ m was measured on cured lines. These inks, printed on ceramic tapes, can be used to print microwave transmission lines, for which resistivities lower than 1 mΩ m are requested.     

Damage Evaluation in Woven Glass Reinforced Polyamide 6.6/6 Composites Using Ultrasound Phase-Shift Analysis and X-ray Tomography

The paper proposes a new experimental methodology, based on ultrasonic measurements, that aims at evaluating the anisotropic damage in woven semi-crystalline polymer composites through new damage indicators. Due to their microstructure, woven composite materials are characterized by an anisotropic evolution of damage induced by different damage mechanisms occurring at the micro or mesoscopic scales. In this work, these damage modes in polyamide 6.6/6-woven glass fiber reinforced composites have been investigated qualitatively and quantitatively by X-ray micro-computed tomography (mCT) analysis on composite samples cut according to two orientations with respect to the mold flow direction. Composite samples are initially damaged at different levels during preliminary interrupted tensile tests. Ultrasonic investigations using C-scan imaging have been carried out without yielding significant results. Consequently, an ultrasonic method for stiffness constants estimation based on the bulk and guided wave velocity measurements is applied. Two damage indicators are then proposed. The first consists in calculating the Frobenius norm of the obtained stiffness matrix. The second is computed using the phase shift between two ultrasonic signals respectively measured on the tested samples and an undamaged reference sample. Both X-ray mCT and ultrasonic investigations show a higher damage evolution with respect to the applied stress for the samples oriented at \(45^{\circ }\) from the warp direction compared to the samples in the \(0^{\circ }\) configuration. The evolution of the second ultrasonic damage indicator exhibits a good correlation with the void volume fraction evolution estimated by mCT as well as with the damage calculated using the measured elastic modulus reduction. The merit of this research is of importance for the automotive industry.     

A 2D topology optimisation algorithm in NURBS framework with geometric constraints

In this paper, the solid isotropic material with penalisation (SIMP) method for topology optimisation of 2D problems is reformulated in the non-uniform rational BSpline (NURBS) framework. This choice implies several advantages, such as the definition of an implicit filter zone and the possibility for the designer to get a geometric entity at the end of the optimisation process. Therefore, important facilities are provided in CAD postprocessing phases in order to retrieve a consistent and well connected final topology. The effect of the main NURBS parameters (degrees, control points, weights and knot-vector components) on the final optimum topology is investigated. Classic geometric constraints, as the minimum and maximum member size, have been integrated and reformulated according to the NURBS formalism. Furthermore, a new constraint on the local curvature radius has been developed thanks to the NURBS formalism and properties. The effectiveness and the robustness of the proposed method are tested and proven through some benchmarks taken from literature and the results are compared with those provided by the classical SIMP approach.     

Two-colour Dynamic Light Scattering

Abstract

The design, alignment and operation of improved two-colour dynamic light scattering equipment which effectively suppresses multiple scattering and allows the study of the Brownian dynamics of optically turbid samples is described. The technique operates by cross-correlating scattered light of two different colours. With the appropriate scattering geometry, only singly scattered light contributes to the time-dependent part of the measured intensity cross-correlation function thus allowing straightforward interpretation of the data. To demonstrate the performance of the instrument we have studied various colloidal suspensions. Although dilute enough that free diffusion of the particles can be assumed, the samples ranged from quite transparent to distinctly turbid. We have confirmed that the measured cross-correlation functions accurately reflect only single scattering even in the presence of strong multiple scattering.     

Adipose-derived stem cells could sense the nano-scale cues as myogenic-differentiating factors

Microenvironmental cues, such as surface topography and substrate stiffness, may affect stem cells adhesion, morphology, alignment, proliferation and differentiation. Adipose derived stem cells (ASCs) have attracted considerable interest in regenerative medicine due to their easy isolation, extensive in vitro expandability and ability to differentiate along a number of different tissue-specific lineages. The aim of this work was to investigate ASCs adhesion, alignment and differentiation into myogenic lineage on nanofibrous polymeric scaffolds with anisotropic topography. Nanostructured scaffolds with randomized or parallel fibers were fabricated by electrospinning using polycaprolactone (PCL) and the polycarbonate-urethane ChronoFlex AL 80A (CFAL). Cells expressed myosin (fast skeletal) and tropomyosin in all surface topographies 7 days after seeding but myotube formation was only observed on CFAL scaffolds and only few myotubes were formed on PCL scaffolds. The different cell behavior could be ascribed to two main parameters: fibers dimensions and fibers orientation of the substrates that could result in a better myotube formation on CFAL scaffolds.     

Ability of polyurethane foams to support placenta-derived cell adhesion and osteogenic differentiation: preliminary results

In bone tissue reconstruction, the use of engineered constructs created by mesenchymal stem cells (MSCs) that differentiate and proliferate into 3D porous scaffolds is an appealing alternative to clinical therapies. Human placenta represents a possible source of MSCs, as it is readily available without invasive procedures and because of the phenotypic plasticity of many of the cell types isolated from this tissue. The scaffold considered in this work is a slowly degradable polyurethane foam (EF PU foam), synthesized and characterized for morphology and in vitro interaction with chorion mesenchymal cells (CMCs). These cells were isolated from human term placenta and cultured onto the EF PU foam using two different culture media (EMEM and NH osteogenic differentiation medium). Synthesized EF PU foam showed homogeneous pore size and distribution, with 89% open porosity. In vitro tests showed CMCs scaffold colonization, as confirmed by Scanning Electron Microscopy (SEM) observations and hematoxylin–eosin staining. Alizarin Red staining revealed the presence of a small amount of calcium deposition for the samples treated with the osteogenic differentiation medium. Therefore, the proposed EF PU foam appears to stimulate cell adhesion in vitro, sustaining CMCs growth and differentiation into the osteogenic lineage.     

Longer InN phonon lifetimes in nanowires

We present a Raman scattering study of the anharmonic phonon decay of the [Formula: see text], [Formula: see text] and E(1)(LO) phonons in InN nanowires over the 80-400?K temperature range. While the temperature-dependent anharmonic decay in the nanowires is similar to that found for bulk InN, the background contribution to the phonon lifetime is strongly reduced as a result of the improved crystalline quality. High-resolution measurements reveal a remarkably long lifetime of the [Formula: see text] mode. From the comparison between the [Formula: see text] frequencies measured in the nanowires with those of the thin film we obtain the deformation potentials for the [Formula: see text] mode.     

Determination and validation of micro-forming limit diagrams for very thin materials

As a result of an increasing industrial demand for very small parts, this paper proposes an extension of the concept of forming limit diagrams for very thin sheets (thicknesses of 0.1 mm) called micro-forming limit diagrams (MFLD). A specific drawing tool of small size was designed and subsequently achieved in the laboratory. The formability of a rolled and annealed 1050A aluminum sheet (99.5%) was characterized and analyzed. Seeing the size of the specimen and the tool, the spacer is replaced by a central electro-discharged smaller thickness. The micro-forming press was coupled with a system for strain measurements based on image analysis with a correlation method. After experimental tests with 7 different geometries, the strains were determined at the beginning of the necking from the various images. Based on this, three methods of determination of the MFLD were proposed (white pixel emergence, polynomial method and strain profile analysis) and compared. Finally, an experimental deep drawing cylindrical cup test rendered it possible to validate the most accurate method for determining the micro-forming limit diagram.