Design methodology of piezoelectric energy-harvesting skin using topology optimization

This paper describes a design methodology for piezoelectric energy harvesters that thinly encapsulate the mechanical devices and exploit resonances from higher-order vibrational modes. The direction of polarization determines the sign of the piezoelectric tensor to avoid cancellations of electric fields from opposite polarizations in the same circuit. The resultant modified equations of state are solved by finite element method (FEM). Combining this method with the solid isotropic material with penalization (SIMP) method for piezoelectric material, we have developed an optimization methodology that optimizes the piezoelectric material layout and polarization direction. Updating the density function of the SIMP method is performed based on sensitivity analysis, the sequential linear programming on the early stage of the optimization, and the phase field method on the latter stage of the optimization to obtain clear optimal shapes without intermediate density. Numerical examples are provided that illustrate the validity and utility of the proposed method.     

Oxidation behavior of TiAl coated with a fine-grain Co-30Cr-4Al film

The oxidation behavior of TiAl coupons coated with a fine-grain Co-30Cr-4Al (mass %) film of about 30-m thickness has been studied at 1100–1400 K in a flow of purified oxygen at atmospheric pressure for up to 500 ks. Three oxidation stages were recognized: initial transient, parabolic, and accelerated stages. However, at 1100 K a parabolic stage continues for more than 800 ks. The activation energy for parabolic oxidation agrees with reported values for the oxidation of alumina-former alloys, although the mass gains during the parabolic stages are relatively small at 1200 and 1300 K. Micropores developed mainly at the scale/coating and coating/substrate interfaces as oxidation proceeded. This is attributable to recrystallization of the coating during oxidation and a Kirkendall effect due to preferential diffusion of Co into the substrate. The accelerated oxidation can be explained in terms of the formation of rutile mounds on the scale.     

Finite element polycrystal model simulation of cold rolling textures in deformation processed two-phase Nb／Al metal-metal composites

The finite element polyerystal model (FEPM) was extended and applied to simulate the development of the cold rolling textures of matrix aluminum in deformation processed two-phase 10% and 20% Nb/Al(in volume fraction) metal-metal composites on the basis of slip deformation of individual grains. This simulation method can assure the continuity of stress and displacement at the boundary during heterogeneous deformation and take arbitrary boundary conditions into consideration. The starting hot-extruded textures, as initial input condition, were taken into account in the FEPM simulation. The simulation results show that the main texture components and their evolution after various cold rolling reductions in 10% and 20% Nb/Al metal-metal composites are well qualitatively in agreement with the experimental ones. The initially extruded textures are rather weak, so they have no much influence on the simulated final cold rolling textures of the matrix aluminum for Nb/Al composites.     

Mechanical properties of porous titanium compacts prepared by powder sintering

Porous Ti compacts for biomedical applications are successfully fabricated in the porosity range from 5.0 to 37.1 vol% by controlling sintering conditions and Ti powder sizes. Young’s modulus and bending strength at the porosity of around 30 vol% are found to be similar to those of human cortical bone.     

Repeatedly foldable AMOLED display

In this study, a 5.9‐inch foldable active‐matrix organic light emitting diode (AMOLED) display was developed. A folding test was performed repeatedly. The display survived the folding test (100,000 folds) with a curvature radius of 2 mm. To protect an organic light emitting diode (OLED) against moisture, inorganic passivation layers are provided on the upper and lower sides of the flexible display. Using our transfer technology, high density passivation layers can be obtained. The measured water vapor transmission rate of the layer is 7 × 10^?6 g/m²?day or less, which improves OLED reliability. With these techniques, we have developed a book‐type display, which is repeatedly foldable like a book, and a tri‐fold display including a display area, which is foldable in three.     

Design methodology of magnetic fields and structures for magneto-mechanical resonator based on topology optimization

Magneto-mechanical resonators—magnetically-driven vibration devices—are used in many mechanical and electrical devices. We develop topology optimization (TO) to configure the magnetic fields of such resonators to enable large vibrations under specified current input to be attained. A dynamic magneto-mechanical analysis in the frequency domain is considered where we introduce the surface magnetic force calculated from the Maxwell stress tensor. The optimization problem is then formulated involving specifically the maximization of the dynamic compliance. This formulation is implemented using the solid-isotropic-material-with-penalization method for TO by taking into account the relative permeability, Young’s modulus, and the mass density of the magnetic material as functions of the density function. Through the 2D numerical studies, we confirm that this TO method works well in designing magnetic field patterns and providing matching between the external current frequency and eigenfrequency of the vibrating structure.     

Deformation and Fracture of Micron‐Sized Metal‐Coated Polymer Spheres: An In Situ Study

In situ imaging and analysis of the mechanical behavior of micron‐sized metal‐coated polymer particles under compression is reported. A nanoindentation set‐up mounted in a scanning electron microscope is used to observe the deformation and fracture of 10 μm polymer spheres with Ni, Ni/Au, Au, and Ag coatings. The spheres fracture in one of two metallization‐dependent modes, brittle, and ductile, depending only on the presence of a nickel layer. The metal coating always fractures parallel to the direction of compression. The mechanical properties up to the point of coating fracture are rate‐dependent due to the viscoelastic polymer core. Metal‐coated polymer spheres are an important composite material in electronics packaging, and this study demonstrates a novel method of evaluating the mechanical properties of particles to tailor them for electronic materials.

     

Clinicopathological significance of intratubular giant macrophages in progressive glomerulonephritis

Very large macrophages, which we have termed "giant macrophages" (G-M phi), have been found in renal tubules, some containing cytoplasmic vacuoles. To elucidate their pathophysiological roles, we examined renal biopsy tissues from various primary glomerulonephritis (GN) and tubulointerstitial nephritis (TIN) using immunohistochemistry with monoclonal antibodies against M phi and other cell surface markers. Giant macrophages were absent or rare in TIN, minimal change nephrotic syndrome, and minor glomerular abnormalities, but G-M phi was plentiful in progressive glomerulonephrides such as IgA nephropathy with crescents, membranoproliferative GN, focal segmental glomerulosclerosis, and especially in crescentic GN. These G-M phi were usually seen in the lumen of renal tubules, but occasionally were found in the Bowman's spaces and glomerular tufts, and similar cells were also found in urine. Moreover, they frequently made contact with tubular epithelial cells expressing intercellular adhesion molecule-1, and the tubular epithelial cells in such lesions often had degenerative changes. Giant M phi may damage tubular epithelial cells from the luminal side. Phenotypically, G-M phi showed activated (CD71+) and mature (25F9+) characteristics along with features of M phi (CD68+), and the cytoplasm contained a great deal of lipids. The numbers of G-M phi in renal tissues closely correlated with the degree of hematuria (rho = 0.5, P < 0.001), serum creatinine value (r = 0.63, P < 0.001) in GN patients (N = 96) and with proteinuria in IgA nephropathy patients (r = 0.89, P < 0.001, N = 27). These data suggest that G-M phi are M phi that were activated and matured in certain active inflammatory sites, which flowed into tubules and then into urine. Thus, the existence of G-M phi in biopsy tissue or urine reflect the activity of GN and may have a predictive value for the progression of GN.     

In situ measurements of ion-exchange processes in single polymer particles: laser trapping microspectroscopy and confocal fluorescence microspectroscopy

Ion-exchange processes of a cationic dye (Rhodamine B; RhB) were studied for individual polymer particles (diameter of 16-20 μm) by laser trapping microspectroscopy and confocal fluorescence laser microspectroscopy. The absorbance of RhB at 565 nm adsorbed on a cation-exchange particle increased linearly with the concentration of RhB in the aqueous phase, while it was independent of the particle diameter. Fluorescence intensity profile measurements of RhB along the particle diameter by confocal fluorescence microspectroscopy directly proved that ion exchange took place in the surface layer (～2-μm thickness) of the particle in the initial stage (1 h). Diffusion of RhB in the particle was very slow, and ion exchange proceeded gradually to the inner volume in the order of days. The ion-exchange processes were analyzed on the basis of simulation of the time course of the concentration profile of RhB in the particle, and the diffusion coefficient of RhB was determined to be (2-4) × 10(-11) cm(2)·s(-1).     

A performance evaluation of disassembly systems with reverse blocking

For sustainable manufacturing, manufacturers should construct and design inverse manufacturing systems consisting of assembly and disassembly systems. The sorting process in the disassembly system is the first process of the whole inverse manufacturing system. Therefore, it can become a bottleneck and decrease the productivity of the whole inverse manufacturing systems.This study focuses on a disassembly system with reverse blocking in a sorting process [Yamada, T., & Matsui, M. (2003). Disassembly production systems and its design issues. Reprints of Japan Industrial Management Association, Spring meeting, Chofu, Japan, May, 144–145 (in Japanese)]. It generalizes the queuing model and discusses the performance of the disassembly system by mathematical and numerical analysis. First, the sorting process with reverse blocking is generally modeled as a queuing system. Next, the stationary state equations of the system are formulated, and the objective function is set as the throughput. Finally, the system performance is discussed by mathematical and numerical analysis in cases of a different number of stations and buffers, and also an example of the system design is shown and discussed in view of the busy rate, blocking probability and throughput.