面向再生铝配料的车间物联网设计

为解决再生铝配料生产数据的采集和传输问题,采用ZigBee、RFID技术,构建了配料车间物联网,具备了称重数据采集、传输,获取废料品种,叉车定位的功能,支撑了自动化配料系统的应用.     

海上风电单桩基础服役状态现场监测

为了解风电结构在复杂环境中的真实服役状态,对2个风电单桩基础机位先后开展结构振动监测和水下地形扫测,通过分析现场实测数据,分析包含振动特性和冲刷情况在内的风机支撑结构服役状态,并结合设计数据对实测结果进行讨论。现场测试分析结果可为海上风电结构的服役状态监测和设计优化研究提供参考。     

粉末注射成形Fe-50%Ni软磁合金

Fe-50%Ni合金是一种典型的高磁导率和低矫顽力的软磁材料,有着广阔的应用前景.本次实验以羰基铁粉和羰基镍粉为原料粉末,采用注射成形方法制取Fe-50%Ni软磁合金,研究了高能球磨制备粉末对注射成形工艺以及材料性能的影响.研究结果表明与未经过高能球磨的混合粉末相比,高能球磨改变了原料粉末的粒度和粒度组成,提高了粉末的振实密度,进而提高了装载量.通过显微组织分析得知,高能球磨能使两种粉末发生塑性变形并冷焊合,形成了复合粉,促进了两种成分之间发生扩散和固态反应,同时还增加了粉末颗粒的能量,使颗粒表面活化,促进了烧结,提高了烧结材料的致密度.本实验最终获得了高性能的软磁合金材料磁导率41.27 mH/m,饱和磁感应强度1.498 T,矫顽力7.533 A/m.所得到的软磁材料性能优于相应传统粉末冶金方法获得的材料性能.     

SURFACE CARBURIZATION OF TiAl BASED ALLOY

ＳＵＲＦＡＣＥＣＡＲＢＵＲＩＺＡＴＩＯＮＯＦＴｉＡｌＢＡＳＥＤＡＬＬＯＹ￥Ｈｕａｎｇ，Ｂａｉｙｕｎ；Ｈｅ，Ｙｕｅｈｕｉ；Ｑｕ，Ｘｕａｎｈｕｉ；Ｋｏｎｇ，Ｇａｏｎｉｎｇ（ＰｏｗｄｅｒＭｅｔａｌｌｕｒｇｙＲｅｓｅａｒｃｈＩｎｓｔｉｔｕｔｅ，Ｃｅｎｔｒａｌ...     

Electrochemical properties of Mg-based alloys containing carbon nanotubes

In this work, effects of partial substitution of Mg, Ni with AB₂ in Mg-based alloy and subsequent surface modification by further ball-milling with carbon nanotubes (CNTs) on electrochemical properties were investigated. Mg_1.9(AB₂)_0.1Ni_0.8 (AB₂=LaNi₂, LaNiCo and LaNiMn) alloys were prepared by solid-state diffusion method, the nanocrystalline Mg-based alloys were prepared by ball-milling the mixture of obtained Mg_1.9(AB₂)_0.1Ni_0.8 alloys and nickel powder. It was found that the electrochemical capacities of nanocrystalline Mg_1.9(AB₂)_0.1Ni_1.8 alloys were measured to be 460–490 mAh/g. The nanocrystalline Mg-based alloys containing carbon nanotubes (10 wt.%) obtained by ball-milling after 60 min were demonstrated to show improved electrochemical properties with respect to the original nanocrystalline Mg-based alloys. The electrochemical reaction activity was detected by electrochemical impedance spectra (EIS). Raman and X-ray photoelectron spectroscopy (XPS) proved the interaction between Mg_1.9(AB₂)_0.1Ni_1.8 alloys and carbon nanotubes after ball-milling, which resulted in an increase in the surface Ni/Mg ratio.     

退火温度对Co-Ag颗粒膜结构及巨磁电阻效应的影响

采用磁控溅射方法在室温衬底上制备了Co30Ag70(原子百分比)颗粒膜。利用X射线衍射谱(XRD)和四探针方法研究了Co30Ag70颗粒膜沉积态及真空退火后的室温结构和室温巨磁电阻效应。结果表明：沉积态颗粒膜织构较明显，巨磁电阻效应呈现各向异性；随着退火温度的升高，Co30Ag70颗粒膜的微结构发生了演变，导致Co30Ag70颗粒膜的巨磁电阻效应呈现先降后升再降的现象，在473K达到最大值，其值约为-5．7％。     

Ti_3Al基合金(0001)_(α_2)//(110)_β界面价电子结构分析

基于固体与分子经验电子理论,以改进的TFD理论提出的电子密度连续的量子力学条件为判据,计算了Ti3Al基合金中(0001)α//(110)β2界面的价电子结构。对比分析了单相Ti3Al基合金2-Ti3Al2-(Ti)Al(0001)//(0001)ααxMy界面与多相Ti3Al基合金(0001)α2-Ti3Al//(110)β-Ti0.5xAl0.5M0.5y,(0001)α2-(TixMy)Al//(110)β-Ti0.5xAl0.5M0.5y界面电子结构。从电子结构层次上初步解释了延性β相改善合金薄弱的相界面电子结构与键结合,增加界面稳定性与连续性,提高合金强韧性的微观本质。     

金属注射成形Ti-6Al-4V烧结坯的力学性能与烧结时间关系

研究了在1260℃烧结时,烧结时间对Ti-6Al-4V烧结坯力学性能的影响.结果表明平均晶粒尺寸为45 μm的氢化-脱氢粉末样品在1 260C烧结3 h～6 h,其相对密度为95.6%～96.7%、拉伸强度648 MPa～686 MPa、屈服强度526 MPa～615 MPa,但延伸率仅小于4%.90%气雾化(晶粒尺寸为32.5 μm)和10%氢化-脱氢混合粉末样品在1 260℃烧结2 h～6 h,其相对密度大于95%、拉伸强度800 MPa～848 MPa、屈服强度712 MPa～762 MPa、延伸率7.4%～9.5%.混合粉末样品的力学性能几乎达到美国ASTM粉末冶金的标准.     

TiAl基合金热处理显微组织缺陷

研究了等温锻造和热处理后ＴｉＡｌ基合金显微组织中晶粒尺寸不均匀参数，讨论了这种缺陷对ＴｉＡｌ基合金室温抗拉笥能的影响，提出了这种显微组织缺陷形成机理。     

Accelerated electrospark deposition and the wear behavior of coatings

Electrospark deposition (ESD) is a coating process that is featured by low heat input to the substrate. Low coating efficiency and other limitations influence its wider application. The present paper introduces newly designed ESD equipment, by which a higher coating rate can be reached. The relationship among coating thickness, surface roughness, and process parameters such as pulse energy, pulse frequency, and deposition time are presented. Electrospark deposition coating by the new equipment on AISI 1045 steel (with WC-8% Co as electrode) increases the wear resistance by 5 to 8 times. The micromechanism is investigated by scanning electron microscopy observation.