A Novel Control Unit for a Friction Welding Machine Based on Computer

Typical friction welds are made by holding a non-rotating sample in contact with a rotating sample under constant or gradually increasing pressure until the interface reaches the welding temperature and then stopping pressure rotating to complete the weld. This process requires additional time and is labor intensive. Recently, several control systems have been introduced to the industry for improving the welding process such as conventional automatic control, microcontroller control, and Programmable Logic Controller (PLC). However, these processes have limitations either on materials selection or on visualization. In this study, continuous monitoring, control and recording are implemented. Computer-controlled platform for the simulation and control of mechanisms is based on a Microsoft Visual Basic environment. Welding parameters such as friction time, forge time and breaking time are entered with a keyboard and can be saved and used again. To show the feasibility and versatility of the study, the evaluation is used for sample joining. It has been observed that this system works successfully and gives good performance.     

Failure Analysis of Two-Dimensional Carbon-Epoxy Composite Plate Pinned Joint

The aim of this study is to investigate failure strength and failure mode of a mechanically fastened carbon-epoxy composite plate of arbitrary orientation. The failure load and the failure mode are analyzed numerically and experimentally. The numerical method includes two steps. First, the stress distribution in the plate is calculated by the use of finite-element method. Second, the failure load and the failure mode are predicted by means of Tsai-Hill and fiber tensile-compressive failure criteria. A computer program was developed which can be used to calculate the failure load, the failure mode, and the propagation of failure. The distance-to-diameter, E/D , and width-to-diameter, W/D , ratios in the plate are changed from 1 to 5 and 2 to 5, respectively. It is found that full bearing strength is developed when E/D and W/D ratios are equal to or greater than 4.     

New organic semiconductor materials: electrical conductivity,thermal properties and application of voltage‐controlled negative resistance device of poly[(2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid)‐co‐(maleic acid)]

BACKGROUND: Electrical conductivity, photoconductivity, voltage‐controlled negative resistance and thermal properties of copolymers of 2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid and maleic acid were investigated in order to obtain new organic semiconductors. RESULTS: The room temperature conductivity of three different copolymers was found to be in the range 1.28 × 10^?8 ? 1.20 × 10^?7 S cm^?1. The dark‐ and photo‐current‐voltage characteristics indicate that the copolymers exhibit voltage‐controlled differential negative resistance behaviour. The electrical conductivity of the polymers increases by photo‐illumination, suggesting that the polymers exhibit photoconductivity. The width of the exponential tail in the forbidden band gap of the three polymers was determined via the transient photocurrent technique and E₀ values were in the range 34.4–36.49 meV. CONCLUSION: The results suggest that the copolymers could be used as organic semiconductor materials. Copyright © 2007 Society of Chemical Industry     

Effects of the aluminum filler content on moisture diffusion into epoxy adhesives in distilled water and sea water

Epoxies are the most common of high‐performance structural adhesives, especially in automotive and aircraft manufacturing. In a variety of industrial applications, epoxy adhesives are required to have enhanced thermal conductivity. The normal method of changing this property is to add to the epoxy a filler of higher conductivity than the continuous phase. Although the improvement in the thermal properties of adhesives by the addition of metal fillers is obvious, their influence on water sorption characteristics of adhesives is not clear. It was the objective of this study to shed light on these aspects, which are lacking in the literature. The emphasis was placed on determining the moisture sorption behavior of aluminum‐powder‐filled epoxy adhesives under complete immersion in distilled water and sea water. Moisture diffusion tests show that the addition of aluminum filler into epoxy decreases the total amount of water intake at saturation in both fluids. However, there appears to be no significant effect of the aluminum filler content on the moisture diffusivity in epoxy adhesive specimens in either distilled water or seawater. It has also been determined that the adhesives adsorb a larger amount of water upon exposure to distilled water than when exposed to seawater, whereas the moisture diffusion rate in the adhesive immersed in seawater is higher than that in distilled water. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1165–1171, 2005     

Surface Characterization of Mild Steel During Atmospheric Corrosion After Being Treated by Sodium Dihydrogen Orthophosphate

Protection of Metals and Physical Chemistry of Surfaces - The objective of this study was to characterize the surfaces of the steel products produced locally during their exposure to the industrial...     

A novel indicator system for catalytic spectrophotometric determination and speciation of inorganic selenium species （Se（Ⅳ）, Se（Ⅵ）） at trace levels in natural lake and river water samples

A novel catalytic kinetic method is proposed for the determination of Se(IV), Se(VI), and total inorganic selenium in water based on the catalytic effect of Se(IV) on the reduction of Celestine blue by sodium sulfide at pH 7.0 phosphate buffer. The fixed-time method was adopted for the determination and speciation of inorganic selenium. Under the optimum conditions, the two calibration graphs are linear with a good correlation coefficient in the range 2–20 and 20–200 μg·L⁻¹ of Se(IV) for the fixed-time method at 30°C. The experimental and theoretical detection limits of the developed kinetic method were found to be 0.21 and 2.50 μg·L⁻¹ for the fixed-time method (3 min). All of the variables that affect the sensitivity at 645 nm were investigated, and the optimum conditions were established. The interference effect of various cations and anions on the Se(IV) determination was also studied. The selectivity of the selenium determination was greatly improved with the use of the strongly cation exchange resin such as Amberlite IR120 plus as long as chelating agents of thiourea and thiosulphate. The proposed kinetic method was validated statistically and through recovery studies in natural water samples. The relative standard deviations (RSDs) for ten replicate measurements of 2, 10, and 20 μg·L⁻¹ of Se(IV) change between 0.35% and 5.58%, while the RSDs for ten replicate measurements of 3, 6, and 12 μg·L⁻¹ of Se(VI) change between 0.49% and 1.61%. Analyses of a certified standard reference material (NIST SRM 1643e) for selenium using the fixed-time method showed that the proposed kinetic method has good accuracy. The Se(IV), Se(VI), and total inorganic selenium in lake and river water samples have been successfully determined by this method after selective reduction of Se(VI) to Se(IV).     

A maximum upside / minimum downside approach to the traditional optimization of open pit mine design

The management of cash flows and risk during production is a critical part of a surface mining venture as well as an integral part of a strategy in developing new and existing operating mines. Orebody uncertainty is a critical factor in strategic mine planning, the optimization of mine designs and long-term sequencing. Traditional optimization approaches do not account for in situ grade variability or deal with geological risk. This paper presents a new approach to mine design based on risk quantification and alternative strategic decision-making criteria. __________ Translated from Fiziko-Tekhnicheskie Problemy Razrabotki Poleznykh Iskopaemykh, No. 1, pp. 81–90, January–February, 2007.     

Numerical and experimental investigation of melting of ice involving natural convection

Two‐dimensional transient melting of ice in a rectangular enclosure was numerically and experimentally investigated. Natural convection in the liquid phase due to the temperature dependency of water density was considered in the numerical model. The implicit finite difference method with fixed staggered grid approach was utilized. The SIMPLER algorithm was followed for the solution of pressure and velocity fields in the liquid phase. The prediction of the model was found to be satisfactory through preliminary experimentation. Copyright © 2002 John Wiley & Sons, Ltd.     

The Influence of Al2O3 and TiO2 Additives on the Electrical Resistivity of Epoxy Resin‐Based Composites at Low Temperature

Electrical insulation is a major security problem in aerospace applications where temperature can reach relatively low values. Epoxy resins are well known as easily formable dielectric materials and can be used to prepare complex insulator parts. In this study, the electrical performance of bisphenol A/epichlorohydrin epoxy resin matrix‐based nanocomposites containing 1, 3, or 6 wt% titanium oxide (TiO₂) or aluminium oxide (Al₂O₃) nanofillers are investigated. Composites are characterized with thermogravimetric analysis, scanning electron microscopy‐coupled electron dispersive spectroscopy, and confocal Raman spectroscopy. Furthermore, the role of additives and their ratio on the resistivity performance of the composites are evaluated from 77 to 500 K by applying a direct current voltage from 1 to 20 V. It is observed that the electrical properties of the matrix are directly influencing the insulation performance of the nanocomposite. For example, the abrupt decrease at 370 K of the positive temperature coefficient of the resin for all nanocomposites. It is found that the most resistive composite contains 3 wt% TiO₂ nanoparticles with a value above 3.7.10¹⁰ Ω from 77 to 370 K at 20 V. As a result, this work gives information on to the choice of appropriate insulator materials in extreme working conditions.