Conducting polymerized high‐internal‐phase emulsion/single‐walled carbon nanotube nanocomposite foams: Effect of the aqueous‐phase surfactant type on the morphology and conductivity

Poly(styrene‐co‐divinylbenzene)/single‐walled carbon nanotubes (SWCNTs) polymerized high‐internal‐phase emulsion (polyHIPE) nanocomposite foams were successfully synthesized with various types of aqueous‐phase surfactants. The effects of anionic, cationic, nonionic, and mixed surfactants on the morphology and electrical conductivity of the resulting nanocomposite foams were investigated. The use of an anionic surfactant, sodium dodecylbenzesulfonate (SDBS), did not completely result in the typical polyHIPE nanocomposite foam microstructure because of the partial instability of the high‐internal‐phase emulsion. The nanocomposite foams synthesized by nonionic surfactants, that is, Pluronic F127 and Triton X‐100, and the cationic/anionic mixture, cetyltrimethylammonium bromide/SDBS, exhibited the proper morphology, but the resulting nanocomposite foams were electrically insulators. Interestingly, the use of a Gemini‐like surfactant, sodium dioctylsulfosuccinate (SDOSS), significantly improved both the typical morphology and electrical properties of the resulting nanocomposite foams because of the probable stronger interactions of SDOSS molecules with SWCNTs. The typical morphology of the nanocomposite foam synthesized with the SDOSS/F127 mixed surfactant was significantly improved, but the electrical conductivity decreased to some extent compared with the SDOSS‐synthesized nanocomposite foams. This behavior was attributed to an increase in the tunneling length of the electrons between adjacent SWCNTs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43883.     

Non‐intrusive characterization of particle size changes in fluidized beds using recurrence plots

An on‐line method is developed for monitoring of mean particle size in fluidized beds using pressure fluctuations (PFs) and acoustic emissions (AE) signal by recurrence plot (RP) and recurrence quantification analysis (RQA). PFs and AE signals of a lab‐scale fluidized bed were measured simultaneously at various superficial gas velocities and mean particle sizes. Although the AE signals are often very complicated due to many different acoustic sources in the bed, applying RP analyses showed that small changes in mean particle size can be detected by visual comparison of AE‐RP structures, while this cannot be distinguished by graphical RP analysis of PFs. Moreover, the hydrodynamics of the bed was inspected through RQA analysis of both signals. For this purpose, recurrence rate, determinism, laminarity, average length of diagonal and vertical lines were extracted from RPs showing the effect of an increase in the mean particle size. © 2016 American Institute of Chemical Engineers AIChE J, 62: 3547–3561, 2016     

Synthesis and Spark Plasma Sintering of Mg2Si Nanopowder by Mechanical Alloying and Heat Treatment

In this investigation, a two‐step method for the preparation of magnesium silicide (Mg₂Si) nanopowder was studied. This method is known as mechanical alloying followed by heat treatment. The results showed that the compositions of the combustion products depended on the milling time, heat treatment temperature, and starting mixtures. Pure Mg₂Si nanopowder was formed after short milling time and heat treatment, from Mg and Si powders with the mole ratio of 2.1:1 (Mg:Si) at 500°C in Ar atmosphere. Using the Mg₂Si nanopowder, Mg₂Si ceramic was produced by spark plasma sintering at 800°C under 50 MPa for 15 min. Composition and structure of reactants and products were examined by X‐ray diffraction (XRD), field emission scanning electron microscopy (FE‐SEM) and high‐resolution transmission electron microscopy (HR‐TEM).     

Carbon nanotubes growth on sub-surface catalyst layer of Cu–Ni nanoparticles thin film

Cu–Ni nanoparticles (NPs) thin films were prepared by Direct Current (DC) magnetron sputtering with Cu and Ni targets. The products were used as catalysts for Thermal CVD (TCVD) growing of carbon nanotubes (CNTs) from acetylene gas at 825°C. In order to characterize the nano catalysts, X-ray Diffraction (XRD) and Atomic Force Microscopy (AFM) and to study the synthesized CNTs Scanning Electron Microscopy (SEM) and Raman Spectroscopy were applied. A remarkable CNT grown on the sub-surface of catalyst layer compared to its top is deduced from SEM images. Despite the poor catalytic activity of the top-surface, these considerations led us to conclude more catalytic activity of the sub-surface.     

A pore-scale model for microfibrous ammonia cracking microreactors via lattice Boltzmann method

Microfibrous microreactors with high reactive surface-to-volume ratio are good choices for ammonia cracking, which is one of the main strategies for CO-free hydrogen production. In the current study, a numerical model based on the lattice Boltzmann method (LBM) is presented to investigate ammonia cracking microreactors with coupled physiochemical thermal processes at the pore scale. Several sets of transport phenomena such as fluid flow, species transport, heat transfer and chemical reaction are taken into account. Moreover, to model the species transport in the ammonia cracking microreactor an active approach is applied for the first time. The model is validated and then employed to simulate the reactive transport in five different microreactors with dissimilar structural parameters. Comparison of the results shows that the fibers orientation is an effective geometric parameter that can greatly influence the hydrogen production efficiency.     

Structure–property relationships in ternary polymer blends with core–shell inclusions: revisiting the critical role of the viscosity ratio

Structure–property relationship in typical polypropylene/polycarbonate/poly[styrene-b-(ethylene-co-butylene)-b-styrene] (PP/PC/SEBS) ternary blends containing maleated SEBS (SEBS-g-MAH) was investigated. Three grades of PC with different melt viscosities were used, and changes in blend morphology from PC/SEBS core–shell particles partially surrounded by SEBS-g-MAH to inverse SEBS/PC core–shell particles in PP matrix were observed upon varying the viscosity ratio of PC to SEBS. It was found that the viscosity ratio completely controls the size of the core–shell droplets and governs the type, population, and shape of the dispersed domains, as evidenced by rheological, mechanical, and thermomechanical behavioral assessments. Dynamic mechanical analysis of samples with common (PC–SEBS) and inverse (SEBS–PC) core–shell particles revealed that they show completely different behaviors: blends containing PC–SEBS presented a higher storage and loss modulus, while blends containing SEBS–PC exhibited a lower β-transition temperature. Moreover, ternary blends with PC cores showed the highest Young’s modulus values and the lowest impact strength, due to the different fracture modes of the blends containing PC–SEBS and SEPS–PC core–shell droplets, which present debonding and shell-fracture mechanisms, respectively. Morphological observations of blends with high-molecular-weight PC demonstrated the presence of detached droplets and rods of PC in the PP matrix, along with composite core–shell and rod-like particles. Micrographs of the fracture surfaces confirmed the proposed mechanisms, given the presence of stretched (debonded) PC (SEBS) cores encapsulated by SEBS (PC), which require more (less) energy to achieve fracture. The correlation between the mechanical and morphological properties proves that decreasing core diameter and shell thickness has positive effects on the impact strength but decreases the Young’s modulus.     

Dynamically vulcanized polypropylene/ethylene‐propylene diene monomer/organoclay nanocomposites: Effect of mixing sequence on structural,rheological, and mechanical properties

Dynamically vulcanized thermoplastic elastomer (TPE) nanocomposites based on polypropylene (PP), ethylene‐propylene diene monomer (EPDM) and cloisite 15A were prepared via direct melt mixing in a co‐rotating twin‐screw extruder. The mixing process was carried out with optimized processing parameters (barrel temperature = 180°C; screw speed = 150 rpm; and feeding rate = 0.2 kg/hr). The formulation used to prepare the nanocomposites was fixed to 75/20/5 (PP/EPDM/Cloisite^©15A), expressed in mass fraction. Effect of mixing sequence on the properties of vulcanized and unvulcanized (TPE) nanocomposites prepared under similar conditions was investigated using X‐ray diffraction (XRD) and a tensile testing machine. Results showed that the sequence of mixing does affect the properties of final TPE nanocomposites. Accordingly, nanocomposite samples prepared through mixing the preblended PP/clay masterbatch with EPDM phase, show better clay dispersion within the polymer matrix. J. VINYL ADDIT. TECHNOL., 22:320–325, 2016. © 2014 Society of Plastics Engineers