Simulation of Cold Rolled Steel Coil Heating during Batch Annealing Process

Cold rolled coils are subjected to the annealing process in order to improve their formability and mechanical properties. A mathematical model of thermal behavior of coils during the heating cycle has been developed. Based on experimental data from several tests, the accuracy of the model has been confirmed. This model enables us to determine the coldest point of coils and the end time of furnace operation. Furthermore, the model has been used to analyze the effect of strip thickness on the heating time required. Thinner strips lead to prolonged heating time and larger temperature differences within the coil.     

Copper-poly (2-aminodiphenylamine) composite as catalyst for electrocatalytic oxidation of formaldehyde in alkaline media

The present work describes the electrocatalytic oxidation of formaldehyde on a copper-polymer modified electrode. The deposition of polymeric film on the surface of carbon paste electrode (CPE) was carried out using consecutive cyclic voltammetry in an aqueous solution of 2-aminodiphenylamine (2ADPA). The transition metal of copper is incorporated into the polymer by electrodeposition of Cu(??) from CuCl₂ acidic solution using potentiostatic technique. Characterization of different modified electrodes was studied using SEM technique and electron probe microanalyzer (EPMA). Cyclic voltammetry experiment of copper-poly(2-aminodiphenylamine) modified carbon paste electrode (Cu/P(2ADPA)/MCPE) in alkaline solution exhibited a number of well-defined anodic and cathodic peaks that are attributed to the Cu/Cu(I), Cu/Cu(II), Cu(I)/Cu(II) and Cu(II)/Cu(III) redox couples. The electrocatalytic oxidation of formaldehyde at the surface of Cu/P(2ADPA)/MCPE was studied by cyclic voltammetry and chronoamperometry methods. This new modified electrode found to be highly active and stable for electrooxidation of the formaldehyde so that the electrocatalytic current density of 25.56 mA cm⁻² was obtained at the potential of 0.63 V. The effects of various parameters such as the copper loading, scan rate and formaldehyde concentration on the electrocatalytic oxidation of formaldehyde were also investigated. Finally, using a chronoamperometric method, the catalytic rate constant (k) for oxidation of formaldehyde was found to be 7.16 × 10⁶ cm³ mol⁻¹ s⁻¹.     

TiO2/Al2O3 membrane reactor equipped with a methanol recovery unit to produce palm oil biodiesel

In this study, the central composite design of the response surface methodology was employed to investigate the effects of reaction temperature, catalyst concentration and cross flow circulation velocity on the production of biodiesel in a TiO₂/Al₂O₃ membrane reactor. High‐quality palm oil biodiesel was produced by combination of alkali transesterification and separation processes in the ceramic membrane reactor. The optimum conditions for the conversion of palm oil to biodiesel in the ceramic membrane reactor were as follows: 70°C reaction temperature, 1.12 wt% catalyst concentration and 0.211 cm s^{? 1} cross flow circulation velocity. The physical and chemical properties of the produced biodiesel were determined and compared with the standard specifications. Copyright © 2010 John Wiley & Sons, Ltd.     

Fuzzy modeling of the forced convection heat transfer from a V‐shaped plate exposed to an air slot jet

This paper focuses on the application of fuzzy logic (FL) to predict the forced convection heat transfer from V‐shaped plate internal surfaces exposed to an air impingement slot jet. The aim of the present paper is to consider the effects of the angle of a V‐shaped plate (Φ), slot‐to‐plate spacing ratio (Z/W), and Reynolds number (Re) variation on average heat transfer from the V‐shaped plate internal surfaces. The data used for developing the FL structure was obtained experimentally by a Mach‐Zehnder interferometer. The proposed FL was developed using MATLAB functions. It was observed that the average Nusselt number will be decreased with an increase in jet spacing and be increased with an increase in Reynolds number and angle of V‐shaped plate. Moreover, it is also shown that fuzzy logic is a powerful technique to use for predicting heat transfer due to its low error rate. The average error of the fuzzy predictions compared with experimental data was found to be 0.33% for this study. © 2012 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley Online Library ( wileyonlinelibrary.com/journal/htj ). DOI 10.1002/htj.21009     

Numerical investigation of the mechanism behind the deflagration to detonation transition in homogeneous and inhomogeneous mixtures of H2-air in an obstructed channel

The accidental release of hydrogen into enclosures can result in a flammable mixture with concentration gradients and possible deflagration-to-detonation transition (DDT). This numerical study aims to investigate the effect of obstacle spacing and mixture concentration on the DDT in a homogeneous and inhomogeneous hydrogen-air mixture. The paper focuses on the mechanisms behind the DDT in two mixtures with an average hydrogen concentration of 15% and 30%. Unlike the near-stoichiometric mixture, in the lean mixture, DDT only occurs in the inhomogeneous mixture. Depending on obstacle spacing, three different regimes of DDT were observed in the near-stoichiometric inhomogeneous mixture: i) Detonation was ignited when a strong Mach stem formed and propagated between the obstacles; ii) two explosion centers appeared when incident shock and Mach stem reflected from upper and lower obstacles, respectively; iii) Mach stem did not form but DDT occurred behind the flame front at the top of the obstacle.     

Assessment of immobilized cell reactor and microbial fuel cell for simultaneous cheese whey treatment and lactic acid/electricity production

Two biological methods for treatment of cheese whey and concentrated cheese whey were investigated in this research. As the first method, fermentation of cheese whey for production of lactic acid, in an immobilized cell reactor (ICR) was successfully carried out. The immobilisation of Lactobacillus bulgaricus was performed by the enriched cells cultured media harvested at exponential growth phase. Furthermore, the FTIR analysis has been done to prove the production of lactic acid. The COD removal during the continuous process for both whey and concentrated whey was above 70% which showed the capability of reaction for wastewater treatment. The cells were immobilised by sodium alginate as a perfect polymer in this regard. The maximum produced lactic acid from whey was 10.7 g l^?1 at 0.125 h^?1 and 19.5 g l^?1 from concentrated whey at 0.063 h^?1. Finally it can be concluded that the process is efficient for lactic acid production and COD removal simultaneously. As the second studied method, whey and concentrated cheese whey were used as the sources of carbon in a microbial fuel cell. The power densities of 188.8 and 288.12 mW m^?2 were recorded for whey-fed and concentrated whey-fed MFCs while the COD removal were 95% and 86% respectively. Biological wastewater treatment can be a very efficient alternative for traditional wastewater treatment which selecting any and or integrating of them depends on specific applications needed to be achieved.     

Estimation of Thermal Stresses in Hot-Rolled Steel Coils During Natural Air Cooling

Hot-rolled steel coils are stored upon manufacturing to cool to about 50°C. High temperatures of coiling cause thermal stresses during the cooling stage that result in spot welding between strip layers of coil. Under these conditions, surface defects or strip ruptures may occur during uncoiling. This paper will initially introduce the heat transfer model in the coil based on stress-dependent thermal conductivity in the radial direction of the coil. The two approaches of “solid body” and “thin-walled, concentric cylinders” for thermal stress analysis will then be used to compute the thermal compressive stresses in the coil. Comparison of the results obtained from these two approaches in the mathematical model reveals that the solid body approach overestimates the thermal stresses when compared to the thin-walled concentric cylinders approach, the inequality rising with reduced strip thickness. This difference, however, is found to have no considerable impact on predicting coil temperature.     

Neo-fuzzy neuron learning using backfitting algorithm

Neural Computing and Applications - This paper proposes an automatic and simple approach to design a neo-fuzzy neuron for identification purposes. The proposed approach uses the backfitting...     

A comparative study to assess structure–properties relationships in (acrylonitrile butadiene rubber)‐based composites: Recycled microfillers versus nanofillers

This paper reports on the reinforcing effects of different types of fillers, namely, nanoclay (NC), micron size calcium carbonate (MCC), and micron size recycled powder coating waste (MPCW), on the ultimate properties of acrylonitrile butadiene rubber (NBR) compounds. The microcomposites and nanocomposites were characterized by X‐ray diffraction and scanning electron microscopy, implying enlargement of d‐spacing of NC or intercalation of NBR chains and formation of exfoliated structure, while some agglomerates of MCC were detected. Curing characteristics of the studied composites showed that incorporation of the fillers into the NBR, in particular the NC, causes an increase in the torque, indicating a higher degree of crosslinking. Furthermore, different from micron size MPCW and MCC, the NC accelerated the vulcanization reaction. It was also found that the use of NC and MPCW results in a remarkable increase in the mechanical and rheological properties compared with pure NBR. All in all, variations in the aforementioned criteria were attributable to the extent of matrix/filler interaction reflected by scanning electron micrographs. The correlation established between the microstructure and characteristics of the prepared NBR composites can shed some light on how to develop composites with enhanced properties by incorporating waste materials into the polymers. J. VINYL ADDIT. TECHNOL., 23:13–20, 2017. © 2015 Society of Plastics Engineers