Crystallization of poly(3‐hydroxybutyrate) by exfoliated graphite nanoplatelets

Poly(3‐hydroxybutyrate) (PHB) has been shown to be efficiently nucleated by exfoliated graphite nanoplatelets (xGnP). The nucleating effect of xGnP was investigated using differential scanning calorimetry, optical microscopy and atomic force microscopy. Nonisothermal crystallization of PHB from the melt required lower activation energies for PHB containing 1 wt % and 3 wt % xGnP (?214 and ?102 kJ/mol respectively) than for pure PHB (?60 kJ/mol). A kinetic study of the PHB/xGnP crystallization employing a modified form of the Avrami equation revealed that the presence of xGnP increased the PHB crystallization temperature, as well as the crystallization rates, and generated smaller and more numerous spherulites. Optical microscopy and atomic force microscopy confirmed the incorporation of xGnP into the lamellar structure of the PHB spherulites and provided insight into the influence of xGnP on spherulite size and lamellae thickness. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

An experimental investigation of mixing of carbon nanotube/polymer composite in a batch-type screw mixer

We develop a miniaturized batch-type screw mixer (BSM) for uniform mixing of polymer resin and nanoparticles, based on the stretching of material elements. This stretching is induced by the combination of recirculating cross-sectional flows in deep channels of the screw and high shear stress developed at flight regions. The BSM is used to produce a polymer nano-composite composed of multi-walled carbon nanotubes and polydimethylsiloxane resin. The mixing performance of the BSM is characterized quantitatively by estimating two different types of mixing efficiencies (i.e., dispersive mixing and distributive mixing) via transmitted light microscope images. The developed BSM highly improves the mixing performance rather than that of a conventional ultrasonic mixing device.     

Honey bees mating optimization algorithm for process planning problem

Process planning is a very important function in the modern manufacturing system. It impacts the efficiency of the manufacturing system greatly. The process planning problem has been proved to be a NP-hard problem. The traditional algorithms cannot solve this problem very well. Therefore, due to the intractability and importance of process planning problem, it is very necessary to develop efficiency algorithms which can obtain a good process plan with minimal global machining cost in reasonable time. In this paper, a new method based on honey bees mating optimization (HBMO) algorithm is proposed to optimize the process planning problem. With respect to the characteristics of process planning problem, the solution encoding, crossover operator, local search strategies have been developed. To evaluate the performance of the proposed algorithm, three experiments have been carried out, and the comparisons among HBMO and some other existing algorithms are also presented. The results demonstrate that the HBMO algorithm has achieved satisfactory improvement.     

Study of the composition effect of glass ceramic and silver on poly(vinyl butyral) thermal degradation with thermogravimetric analysis

The thermal degradation of poly(vinyl butyral) (PVB)/glass ceramic, PVB/Ag, and PVB/glass ceramic/Ag composites was investigated with thermogravimetric analysis in nitrogen and air. Thermogravimetric data revealed that the compositions of both inorganic materials in air could greatly influence the thermal degradation of PVB. The degradation reactions of PVB/ceramic and PVB/Ag composites began earlier and accelerated rapidly at lower temperatures. The overall degradation period was obviously shortened for the thermal degradation of PVB/Ag in air, whereas a longer time was required for the PVB/ceramic composite than for PVB. Moreover, dual effects of ceramic and Ag on the thermal degradation of PVB were observed for PVB/ceramic/Ag composites. In addition, the catalytic effects of ceramic and Ag on the degradation reaction of PVB in air were verified with a kinetic analysis. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2142–2149, 2004     

Miscibility and Probe Tack of Acrylic Pressure Sensitive Adhesives—Acrylic Copolymer/Tackifier Resin Systems

Miscibility between acrylic copolymers and tackifier resins are investigated in terms of phase diagrams, and the probe tack of the blends are measured as a function of both temperature and rate of separation in order to obtain the master curves. It is found that the probe tack of the pressure sensitive adhesives are closely related to the miscibility between the components. The master curves of the miscible blends shift along the X(rate)-axis according to the change of T_g of the bulk materials with a gradual variation of the peak heights. However, those of the immiscible blends will not shift along the X(rate)-axis, but the magnitude will decrease with increase of a dispersed phase.     

Effects of Heat Treatment in a Wet Hydrogen Atmosphere on the Reliability of Sintered α-Silicon Carbide

Sintered α-SiC was exposed, for times up to 2 h, to a flowing wet H₂ atmosphere ( P _H2O= 1 × 10^-4 MPa) at temperatures of 1300°, 1400°, and 1500°C. The effect of such conditions on the reliability of the ceramic was estimated by comparing the Weibull modulus of the groups of specimens, tested in four-point flexure, before and after exposure. The Weibull modulus of as-polished specimens was 6.7, indicating a wide variation in room-temperature flexural strength. The Weibull modulus was increased to 14.2 by the heat treatment for 2 h in wet H₂ at 1400°C. The average strength was also improved from 347 to 446 MPa by such exposure. Heat treatment at 1300° and 1500°C also improved the reliability of the material, as indicated by increases in the Weibull modulus, but to less a degree than did exposure at 1400°C. The increases in reliability and average strength were attributed to the blunting of surface flaws by the formation of a thin SiO₂ layer on the sample surface.     

Thermal behavior and the determination of the polymer-polymer interaction parameter of polycarbonate and a thermotropic liquid crystalline polymer blends

Summary The surface modification of low-density polyethylene(PE) by liquid phase photograft polymerization with acrylic acid(AA), acrylamide(AM) and glycidyl methacrylate(GMA) was described. The grafting of AA and AM was proved and characterized by electron spectroscopy for chemical analysis(ESCA). It was found that fully hydrophilic surface can be obtained in very short irradiation time. With ESCA and attenuated total reflection infrared spectroscopy(ATR-IR), it can be confirmed that bifunctional monomer GMA was grafted onto the PE film surface. Through further reaction with GMA grafted film, heparin and protamine were immobilized onto the grafted film surface.     

Eco‐friendly durable press finishing of cellulose‐containing fabrics

To impart easy‐care properties to cellulose‐containing fabrics along with avoiding any harmful effects of formaldehyde on both the health and the environment, attempts have been made to use citric acid (CA) as an ester crosslinking agent along with different catalytic systems in the absence and presence of certain additives. Further, fixation conditions, type of crosslinking agent, as well as type of substrate have been studied. Results revealed that the enhancement in carboxyl content, performance properties, and the decrease in tear strength (TS) as well as in whiteness indices (WI) of the finished fabric samples were increased by increasing CA concentration up to 80 g/L and by raising thermofixation temperature from 140 up to 180°C for 90 s. Inclusion of triethanolamine hydrochloride (TEA. HCl), decreased the carboxyl content, TS, color strength K/S, as well as oily stain release rating (SRR) of the finished fabric samples along with an increase in bound nitrogen (%N), wrinkle recovery angle WRA, and an improvement in WI without affecting the durable press rating (DP). Within the range examined (0–30 g/L), increasing PEG‐600 concentration improved the wet resiliency, TS, as well as WI properties of the finished samples. Increasing DMDHEU ratio in the CA/DMDHEU crosslinking system gave rise to an increase in %N, WRA (dry and wet), DP, as well as in free CH₂O of finished fabrics, along with a slight improvement in WI values. On the other hand, the TS, carboxyl content, K/S, SRR values of the finished fabric samples were lower at a higher DMDHEU ratio. Increase in carboxyl content, %N, WRA (dry and wet), DP and SRR, as well as extent of post dyeing (K/S) of the treated fabric samples upon using different ester crosslinking agents followed the descending order: citric acid > pyromellitic dianhydride. The opposite holds true for the TS, and WI values. Among the esterifying catalysts used, and for a given set of finishing conditions, NaH₂PO₂ · H₂O proved to be the most effective one, and the following order of effectiveness may be drawn: NaH₂PO₂ · H₂O > K₂HPO₄ > Na₃–citrate > Na₂–tartrate. Inclusion of silicone softener in the finishing formulation brought about an improvement in softeness degree, WRA, %N, DP, TS as well as K/S values along with a decrease in carboxyl content, SRR, and WI values of the treated fabric samples, regardless of the used silicone softener.The performance properties of the finished fabric samples were determined by the type and nature of the substrate. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2243–2253, 2002     

Synthesis,characterization, and thermal properties of phosphorus‐containing,wholly aromatic thermotropic copolyesters

A series of phosphorus‐containing, wholly aromatic thermotropic copolyesters from acetylated 2‐(6‐oxide‐6H‐dibenz〈c,e〉〈1,2〉oxa phosphorin‐6‐yl)‐1,4‐dihydroxy phenylene, p‐acetoxybenzoic acid, terephthalic acid, and isophthalic acid were prepared by melting polycondensation. The structure and basic properties of the polymers, such as the glass‐transition temperature (T_g), melting temperature (T_m), thermal stability, crystallinity, and liquid crystallinity, were investigated with Fourier transform infrared, elemental analysis, differential scanning calorimetry (DSC), thermogravimetric analysis, wide‐angle X‐ray diffraction, and hot‐stage polarizing optical microscopy. The copolyesters had relatively high T_g values ranging from 183 to 192°C. The T_m values obtained from DSC curves for samples P‐20 and P‐25 were 290 and 287°C, respectively (where the number in the sample name indicates the molar fraction of the phosphorus‐containing monomer in the reactants). The initial flow temperatures of other samples observed with hot‐stage polarizing microscopy were 271–290°C. The 5% degradation temperatures in nitrogen ranged from 431 to 462°C, and the char yields at 640°C were 41–52%. All the copolyesters, except P‐40, were thermotropic and nematic. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1278–1284, 2002     

Poly(etherimide)/montmorillonite nanocomposites prepared by melt intercalation

A novel aromatic amine organo‐modifier synthesized in our previous work was used to treat montmorillonite (MMT) and the organo‐modified MMT was used to prepare poly(etherimide) (PEI)/MMT nanocomposites by a melt intercalation method. MMT treated by this amine exhibited large layer‐to‐layer spacing and a high ion‐exchange ratio (>95%). The nanocomposites were characterized with X‐ray diffraction (XRD), transmission electron microscopy (TEM), dynamic mechanical analysis, a universal tester, thermogravimetric analysis, and by differential scanning calorimetry. The results of XRD and TEM showed that the nanocomposites formed exfoliated structures even when the MMT content was 10 wt %. When the MMT content was below 3 wt %, the PEI/MMT nanocomposites were strengthened and toughened at the same time. The nanocomposites also showed marked decreases in coefficient of thermal expansion and solvent uptake. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1857–1863, 2003