Multi-scale parallel finite element analyses of LDH sheet formability tests based on crystallographic homogenization method

A multi-scale parallel finite element (FE) procedure based on the crystallographic homogenization method was applied to the LDH sheet formability test analysis. For the multi-scale structure, two scales are considered. One is a microscopic polycrystal structure and the other is a macroscopic elastic plastic continuum. The analysis code can predict the formability of sheet metal in macro-scale, simultaneously the crystal texture and hardening evolutions in the micro-scale (Nakamachi E et al. Int J Plasticity 2007;23:450-8). Since huge computation time is required for the nonlinear dynamic multi-scale FE analysis, parallel computing technique based on domain partitioning of FE model for macro-continuum is introduced into the multi-scale code using the message passing interface (MPI) library and PC cluster (Kuramae H et al. In: Proceedings of the eighth international conference on computational plasticity, Part 1, 2005. p. 622-5). The explicit time stepping solution scheme in the nonlinear multi-scale FE dynamic problem is well-suited for parallel computing on distributed memory environment such as PC cluster because solving simultaneous equation is not required. We measured crystal morphologies of four automotive sheet metals, aluminum alloy sheet metals A6022-T43 and A5182-O, an asymmetrically rolled aluminum alloy sheet metal A6022-ASR, and mild steel HC220YD, by using the scanning electron microscope (SEM) with electron back scattered diffraction (EBSD) analyses, and defined a three-dimensional representative volume element (RVE) of micro polycrystal structure, which satisfy the periodicity condition of crystal orientation distribution. We evaluate not only macroscopic formability of the automotive sheet metals by the multi-scale LDH test analysis, but also microcrystalline texture evolution during plastic deformation. Furthermore, a relationship between the macroscopic formability and the microcrystal texture evolution was discussed through looking at multi-scale FE results. It is concluded that the mild steel HC220YD was the highest formability than the aluminum alloy sheet metals because of remaining and generating the γ-fiber texture, such as {1 1 1}〈1 1 0〉-{1 1 1}〈1 1 2〉 orientations, during plastic deformation.     

Robust and accurate prediction of thermal error of machining centers under operations with cutting fluid supply

A novel temperature measuring system named LATSIS was proposed to realize a robust and accurate prediction of the thermal deformation of machining centers, even under external disturbances such as cutting fluid supply. LATSIS enables a drastic increase in the number of sensors employed for measuring the temperature of the machine tool. Thus, the entire temperature distribution can be obtained by interpolating the measured temperature 3-dimensionally without calculating the heat conduction. A set of experiments was conducted in which the LATSIS was employed to predict the TCP error. A total of 284 sensors were placed on the machining center, and the TCP error was predicted based on the measured temperature for the situation with/without the cutting fluid supply. The results of the prediction showed good agreement with the measured TCP error even during the initial transient temperature change as well as in the cooling phase after the machine halt. The TCP error with the cutting fluid supply is accurately predicted. LATSIS was proven to be a robust and accurate method for predicting the thermal deformation of machine tools, and is a promising technology for future manufacturing systems.     

影响啤酒酵母菌吸附铅离子条件的研究

采用啤酒酵母自制生物吸附剂用于吸附金属铅离子,考察了pH值、反应时间、酵母浓度及金属离子浓度对啤酒酵母吸附Pb2 的影响.单因素实验结果表明,当pH值为5.0、溶液初始Pb2 浓度为80 mg·L-1、啤酒酵母的浓度为1.0 g·L-1、反应时间为0.5 h时,吸附效果最佳.通过正交实验,确定初始Pb2 浓度为反应过程中的显著因素.     

Photoacoustic Spectroscopy of Some Energetic Materials

To find an effective laser source to ignite energetic materials, the absorption spectra of some energetic materials are obtained by means of a photoacoustic spectroscopy (PAS). In this experiment, PAS covers the wavelength region of 400 nm-1600 nm in which no other conventional method can take absorption spectra for powdered energetic materials. Photoacoustic spectra of 18 energetic materials are reported. In general, energetic materials tested showed peaks in 600 nm–800 nm and 1400 nm–1600 nm ranges. It is found that the energy required to initiate explosives in the case of ruby laser initiation were correlated with their photoacoustic signal intensities.     

Kinetic Study of the Prooxidant Effect of α-Tocopherol. Hydrogen Abstraction from Lipids by α-Tocopheroxyl Radical

A kinetic study of the prooxidant effect of α-tocopherol was performed. The rates of allylic hydrogen abstraction from various unsaturated fatty acid esters (ethyl stearate 1, ethyl oleate 2, ethyl linoleate 3, ethyl linolenate 4, and ethyl arachidonate 5) by α-tocopheroxyl radical in toluene were determined, using a double-mixing stopped-flow spectrophotometer. The second-order rate constants (k _p) obtained are <1 × 10⁻² M⁻¹ s⁻¹ for 1, 1.90 × 10⁻² M⁻¹ s⁻¹ for 2, 8.33 × 10⁻² M⁻¹ s⁻¹ for 3, 1.92 × 10⁻¹ M⁻¹ s⁻¹ for 4, and 2.43 × 10⁻¹ M⁻¹ s⁻¹ for 5 at 25.0 °C. Fatty acid esters 3, 4, and 5 contain two, four, and six –CH₂– hydrogen atoms activated by two π-electron systems (–C=C–CH₂–C=C–). On the other hand, fatty acid ester 2 has four –CH₂– hydrogen atoms activated by a single π-electron system (–CH₂–C=C–CH₂–). Thus, the rate constants, k _abstr/H, given on an available hydrogen basis are k _p/4 = 4.75 × 10⁻³ M⁻¹ s⁻¹ for 2, k _p/2 = 4.16 × 10⁻² M⁻¹ s⁻¹ for 3, k _p/4 = 4.79 × 10⁻² M⁻¹ s⁻¹ for 4, and k _p/6 = 4.05 × 10⁻² M⁻¹ s⁻¹ for 5. The k _abstr/H values obtained for 3, 4, and 5 are similar to each other, and are by about one order of magnitude higher than that for 2. From these results, it is suggested that the prooxidant effect of α-tocopherol in edible oils, fats, and low-density lipoproteins may be induced by the above hydrogen abstraction reaction.     

Preparation of Ba2YCu3O7-δ Thin Films with Preferred Orientation through an Organometallic Route

Superconducting Ba₂YCu₃O_7-δ thin films were prepared through an organometallic route. Single-phase Ba₂YCu₃O_7-δ thin films with preferred orientation were successfully prepared on SrTiO₃ (100) single-crystal substrates at 800°C by a dip coating method using partially hydrolyzed Ba-Y-Cu organometallic solutions. Preferentially oriented Ba₂YCu₃-O_7-δ thin films were also prepared on MgO (100) substrates. By controlling the partial hydrolysis conditions, a coating solution for precursor thin films was kept accurately at the stoichiometric composition. The use of ozone gas during the pyrolysis of the precursor thin films was found to suppress the formation of BaCO₃. Ba₂YCu₃O_7-δ thin films with c -axis orientation perpendicular to a SrTiO₃ (100) substrate, which were heat-treated at 900°C for 15 min, exhibited a superconductivity transition with an onset of 90 K and an end of 75 K.     

Kinetics and reaction scheme of coal liquefaction over molten tin catalyst

Rates of formation of gases, oils, asphaltenes and preasphaltenes during non-solvent liquefaction of coal over molten tin catalyst have been measured. A probable reaction scheme and the rate constants for the pathways comprising the scheme have been presented. The results show that the catalyst greatly accelerates the conversion of preasphaltenes to asphaltenes. It also accelerates two other reactions, i.e., coal to preasphaltenes and coal to asphaltenes. By contrast, the catalyst does little to promote gasification and formation of oils.     

Rh/γ-Al2O3 Catalytic Layer Integrated with Sol–Gel Synthesized Microporous Silica Membrane for Compact Membrane Reactor Applications

An efficient and compact catalytic membrane reactor for reforming of CH₄ was developed by integrating a hydrogen perm-selective silica membrane with an Rh/-Al₂O₃ catalyst layer. The catalytic layer was sandwiched between the outer surface of the -Al₂O₃ support tube and the silica membrane with an aim of improving the heat and mass transfer rates through the system and to simplify the reactor geometry. The system showed improved efficiency for reforming of CH₄ at comparatively lower operating temperatures and steam to C molar ratios than the conventional fixed-bed steam reforming systems. Under optimized conditions, a nearly 25-30% improvement from the equilibrium conversion level was achieved as a result of abstraction of hydrogen from the product stream by the silica membrane integrated with the catalyst layer. The performance of the system was evaluated as a function of various process parameters. Because of the compactness and efficiency, the present system emerges as a promising alternative to the conventional membrane reactors, which possess separate catalytic and membrane units.