Wear Performance of Laser Processed Tantalum Coatings

This first generation investigation evaluates the in vitro tribological performance of laser-processed Ta coatings on Ti for load-bearing implant applications. Linear reciprocating wear tests in simulated body fluid showed one order of magnitude less wear rate, of the order of 10(-4)mm(3)(N.m)(-1), for Ta coatings compared to Ti. Our results demonstrate that Ta coatings can potentially minimize the early-stage bone-implant interface micro-motion induced wear debris generation due to their excellent bioactivity comparable to that of hydroxyapatite (HA), high wear resistance and toughness compared to popular HA coatings.     

Puncturing of soft gels with multi-tip needles

Resistance to insertion of a sharp object into a soft solid is known to depend upon the macroscopic geometry of the tool and the consequent fracture mechanisms involved. In this article, we have examined it by carrying out displacement controlled puncturing into soft, brittle polyacrylamide gels using hypodermic needles of different diameters. These experiments show that in contrast to a rigid, flat bottom punch and a punch with sharp tip, for these needles, puncturing of the gel does not occur continuously but intermittently with the fracture progressing alternately in the wedge opening and the shear fracture modes. Correspondingly, the force versus displacement plot too shows sharp increase in load and catastrophic falls, occurring at regular intervals. We have shown that these data can be used to estimate the toughness of the material in both these fracture modes. In addition, we have examined the effect of asymmetry in the needle geometry and importantly the co-operative effect of several closely spaced needles by designing multi-tip needles consisting of several tips of different diameters and relative orientations. Experiments with these needles show that compared to a conventional single tip needle of equivalent diameter, the multi-tip needles penetrate the solid at smaller load with a smaller energy cost for fracture. Importantly, fracture occurs near simultaneously in the two fracture modes, so that the oscillations in the puncturing load is arrested. The lateral fracture of the gel and the consequent excess damage too is minimized.     

Spinel-Coated Graphite for Carbon Containing Refractory Castables

Oxidation resistance and water wettability of graphite flakes have been improved by a thin sol–gel film of magnesium aluminate spinel (MgAl₂O₄) over its surface. The hydrosol has been synthesized by less expensive precursors and the spinel formation has been studied by scanning electron microscopy (SEM), supplemented with energy dispersive spectral analysis. After an easy-to-use mixing procedure, drying (110°C), and subsequent calcination (550°C), coated graphites were sieved to below 75 μm. The coating over the powder contained 1.5 wt% MgAl₂O₄, which enormously increased the oxidation resistance (performed at 600°, 900°, and 1200°C) and water wettability, as revealed by hydrophilic functional groups from infrared spectra. Defective, intermediate spinel structure of fine, lamellar Mg-doped γ-Al₂O₃ has been considered to be significant for this improvement. An approximate (1:2) stoichiometry of (Mg:Al) in the coating composition was confirmed by an X-ray photoelectron spectroscopy test. Castables prepared by this graphite remarkably improved their bulk density and apparent porosity compared with those prepared by the as-received graphite. Casting water was reduced along with the amount of antioxidants. This also enhanced the resistance toward the basic slag by retaining the graphite in the refractory.     

Reverse Micelle-Mediated Synthesis and Characterization of Tricalcium Phosphate Nanopowder for Bone Graft Applications

Nanocrystalline β-tricalcium phosphate (β-TCP) powder was synthesized using reverse micelle as a template system. Cyclohexane was used as the oil phase, aqueous solutions of calcium nitrate and phosphoric acid as the aqueous phase, and poly(oxyethylene)₅ nonylphenol ether (NP-5) and/or poly(oxyethylene)₁₂ nonylphenol ether (NP-12) as the surfactants. The powder were synthesized at a fixed Ca/P molar ratio of 1.5 at a pH of 10. The synthesized powder were calcined at 800°C to obtain monophasic β-TCP. Particle size, morphology, and surface area of the synthesized powder were dependent on the chemistry of the surfactant and composition of the microemulsion. The powder were characterized using a BET surface area analyzer, powder X-ray diffraction, dynamic light scattering technique, and transmission electron microscopy. TCP nanoparticles had a particle size between 32 and 135 nm, and a BET-specific average surface area between 57 and 103 m²/g with controlled morphology. The powder were consolidated and sintered at 1250°C in a 3 kW microwave furnace in the form of a compact disk. Human osteoprecursor cells (osteoblastic precursor cell line 1 [OPC1]) were used to assess the biocompatibility of TCP disks after 1, 5, and 11 days in culture using scanning electron microscopy, MTT assay, and alkaline phosphatase expressions. Disk samples were biocompatible and showed excellent OPC1 cell adhesion, growth, and proliferation. Biocompatible β-TCP nanopowder were synthesized with controlled particle size, morphology, and surface area using a reverse micelle-mediated template system.     

Bone cell–materials interaction on alumina ceramics with different grain sizes

The objective of this work was to study adhesion, proliferation and differentiation of osteoblast cells (OPC1) on alumina ceramic, a bio-inert material. Alumina ceramic with different average grain sizes, 1 μm and 12 μm, respectively, were used in as-prepared condition without any grinding and polishing to understand the influence of grain size on cell–material interactions. Scanning electron microscopy and confocal imaging were used to study attachment, adhesion and differentiation of OPC1 cells. Cells attached, proliferated and differentiated well on both the substrates. Adhesion of cells, as assessed by observing the production of vinculin, was found to be a consistent phenomenon on both the substrates. On day 5 of cell culture, significant cell-attachment was observed and vinculin was detected throughout cytoplasm. MTT assay showed that proliferation of OPC1 cells was consistently higher in the case of 12 μm-alumina. Cells of different morphology, nodular, plate-like as well as elongated, were found to get anchored at grains, grain boundaries as well as pores. On day 16, there were clear signs of mineralization as well. Over all, alumina with average grain size of 12 μm showed better cell-attachment, growth and differentiation compared to 1 μm grain size samples.     

Synthesis of nanocrystalline hydroxyapatite using surfactant template systems: Role of templates in controlling morphology

Hydroxyapatite (HA) nanopowder was synthesized by reverse microemulsion technique using calcium nitrate and phosphoric acid as starting materials in aqueous phase. Cyclohexane, hexane, and isooctane were used as organic solvents, and Dioctyl sulfosuccinate sodium salt (AOT), dodecyl phosphate (DP), NP5 (poly(oxyethylene)₅ nonylphenol ether), and NP12 (poly(oxyethylene)₁₂ nonylphenol ether) as surfactants to make the emulsion. Effect of synthesis parameters, such as type of surfactant, aqueous to organic ratio (A/O), pH and temperature on powder characteristics were studied. It was found that the surfactant templates played a significant role in regulating the morphology of the nanoparticle. Hydroxyapatite nanoparticle of different morphologies such as spherical, needle shape or rod-like were obtained by adjusting the conditions of the emulsion system. Synthesized powder was characterized using X-ray diffraction (XRD), BET surface area and transmission electron microscopy (TEM). Phase pure HA nanopowder with highest surface area of 121 m²/g were prepared by this technique using NP5 as a surfactant. Densification studies showed that this nanoparticle can give about 98% of their theoretical density. In vitro bioactivity of the dense HA compacts was confirmed by excellent apatite layer formation after 21 days in SBF solution. Cell material interaction study showed good cell attachment and after 5 days cells were proliferated on HA compacts in OPC1 cell culture medium. The results imply this to be a versatile approach for making hydroxyapatite nanocrystals with controlled morphology and excellent biocompatibility.     

Synthesis of Hydroxyapatite Nanopowders via Sucrose-Templated Sol–Gel Method

The present research describes synthesis of hydroxyapatite (HAp) nanopowders using a sol–gel route with calcium nitrate and ammonium hydrogen phosphate as calcium and phosphorous precursors, respectively. Sucrose is used as template material, and alumina is added as a dopant to study its effects on particle size and surface area. Synthesized powders are characterized using X-ray diffractometry, BET surface-area analysis, and transmission electron microscopy. Results show that alumina stabilizes the HAp crystalline phase. Average particle size of mesoporous HAp samples is between 30 and 50 nm with surface area of 51–60 m²/g.     

Preparation of microporous activated carbon from Aegle marmelos fruit shell by KOH activation

Activated carbon (AC) is well‐known for its unique properties; hence, the search for new precursors and the investigation of new methods for the preparation of AC is still drawing attention of many researchers. In the present work, microporous AC was prepared from Aegle marmelos fruit shell (AMFS) by potassium hydroxide (KOH) activation. The effect of process parameters such as impregnation ratio, carbonisation temperature and holding time on porous characteristics was investigated. The porous characteristics of prepared AC samples were analysed by N₂ adsorption–desorption isotherms, and it was found that the isotherms obtained resemble typical microporous solids (Type‐I). The Langmuir surface area and total pore volume of the sample prepared at optimum conditions were found to be 937 m²/g and 0.33 cm³/g, respectively. The contribution of micropores to the porous characteristics of the prepared AC is very much appreciable, and about 97% of the total surface area and pore volume is attained by micropores. Pore size distribution (PSD) by Dubinin–Astakhov (DA) and micro‐pore (MP) methods confirmed the presence of micropores to a great extent with insignificant mesoporosity. © 2013 Canadian Society for Chemical Engineering     

Laser surface modification of metallic biomaterials

Load-bearing metal implants often fail prematurely due to inadequate biocompatibility, mechanical/tribological properties, and poor osseointegration. It is well known that biomaterials’ surface plays a vital role in the response to these metal implants in the biological environment. The biological effectiveness of artificial implants is determined mainly by their surface characteristics such as surface morphology, microstructure, composition, mechanical properties, wettabilility, and surface free energy. Hence, there is significant interest toward surface modification and effective design of load-bearing metal implants so as to improve their surface properties and thereby elicit a specific, desired, and timely response from the surrounding cells and tissues. In this article, we provide an insight into laser surface modification of Ti/Ti6Al4V alloy with or without functional gradation in composition and their microstructural, in vitro wear and biological properties for various loadbearing orthopedic applications.