Development of the heating and forming strategy in compound forging of hybrid steel‐aluminum parts

In times of increasing energy costs automotive light weight construction is gaining more importance. The production of hybrid compounds by forging is a promising method for manufacturing functional parts by applying resource‐saving process steps. The mechanical properties of these parts can be specifically adapted to the requirements. In compound forging of steel‐aluminum parts the two materials need to be heated to different forming temperatures. In this paper, the challenges and their methods for the development of a heating and forming strategy based on different material characteristics are presented.     

Effect of phosphoric acid on the performance of low antimony grid of Pb‐acid cell under constant current charging and discharging

Effect of phosphoric acid on the performance of Pb‐1.7%Sb grid of lead‐acid cell is studied in 5 M H₂SO₄ by cyclic galvanostatic polarization and impedance spectroscopy. An increase in capacitance to a maximum is recorded during the initial stages of the electro‐reduction of PbO₂ into Pb(II) compounds and attributed to concurrent compositional and dimensional changes. These changes include removal of O₂ bubbles, insertion of large amounts of H₂SO₄ and H₂O. Efficiency of PbO₂ formation decreases, while its rate of self‐discharge increases with increasing the charging current and in the presence of H₃PO₄. The charge capacity increases with increasing the discharging current due to the decrease in the self‐discharge. The charge capacity is lower in the presence of H₃PO₄. On increasing the cycle number, the corrodibility of the grid increases, because more layers of the surface Pb are involved in the self‐discharge. H₃PO₄ significantly retards the effect of cycle number.     

Time Dependent Effects in Surface Tension Measurements of an Industrial Fe‐alloy

The surface tension of an industrial FeC‐alloy containing Si, Mn and S in the few atomic per cent range was measured by the oscillating drop method in ground based electromagnetic levitation and under reduced gravity conditions on board a parabolic flight. The results from the parabolic flight exhibited a large variation between different heating cycles and a discrepancy with the ground based experiments with regard to the value of the surface tension at the liquidus temperature and the temperature coefficient. The variation of the surface tension temperature coefficient is interpreted as resulting from the loss of volatile surface active components such as S and Si in subsequent heating cycles. The results demonstrate the importance of the time scale of the measurement and ambient atmosphere for surface tension measurements of industrial alloys containing volatile surface active components. For comparison with the experimental values the surface tension and segregation were modelled using different models. As a result of the analysis, the surface tension as a function of temperature best representing the starting industrial alloy is obtained as σ(T) = 1.52–1.53 10^‐4 (T–1752K) Nm^‐1.     

The Impact of Selective Oxidation on the Phase Transformation in the Sub‐Surface of Advanced High Strength Steels

The present paper contributes in the discussion of heterogeneous gas/metal reactions by discussing the influence of the dew point (dp) during intercritical annealing on the sub‐surface constitution. Annealing trials with different Advanced High Strength Steels (AHSS) were carried out and the element distribution within the sub‐surface was analysed by glow discharge optical emission spectrometer (GD‐OES). For modelling purpose the gained element distribution data were adjusted in a way that the selective oxidation products were considered within the sub‐surface element profiles. Several transformation temperatures along the depth profiles according to the adjusted GD‐OES data have been computed for the dp ?30 °C and +5 °C. In all cases the according models have been implemented in Matlab. The thermodynamic data have been obtained via the Matlab‐ThermoCalc interface. Empirical equations have been applied for the determination of the bainite and martensite start temperatures. It is shown that the sub‐surface constitution and the transformation temperature differ significantly. In most cases the change of the transformation temperature within the surface and sub‐surface reaches up to 100 °C compared to the bulk. For a Dual‐Phase (DP) Steel with C(0.15%)Mn(1.7%)Al(1.7%)Cr(0.5%), the change of the A_e1‐temperature is with 300 °C significantly higher. However one has to keep in mind that the 2‐phase composition can not be assumed to be constant during intercritical annealing. It is therefore concluded that for the purpose of simulating the selective oxidation processes during intercritical annealing of AHSS the continuous change of the sub‐surface constitution must be incorporated in the future work.     

CFD Modeling and Analysis of The Flow,Heat Transfer and Mass Transfer in a Blast Furnace Hearth

Understanding the complex phenomena in the BF hearth is essential to increasing furnace productivity and to extending furnace campaign. Numerical modeling provides a cost‐effective tool to obtain such knowledge. We have developed several continuum‐based mathematical/numerical models to simulate the flow, heat transfer and mass transfer in the lower part of BF and in the hearth. These models have generated an improved insight into the mechanisms for liquid drainage efficiency, lining erosion and wall protection in BF hearth under operational conditions. The current paper provides an overview of these studies, as well as dealing with three specific aspects: (a) Gas flow and pressure on the liquid surface, and its effect on the drainage characteristics; (b) Flow and temperature distributions of liquid iron in the hearth, and the temperature distribution in the refractories; and (c), Titania injection to form Ti(C,N)‐rich scaffolds on the hearth refractory surface, to protect the hearth from erosion.     

X 波段氮化镓合成固态放大器

Based on a self-developed A1GaN/GaN HEMT with 2.5 mm gate width technology on a SiC substrate, an X-band GaN combined solid-state power amplifier module is fabricated. The module consists of an AIGaN/GaN HEMT, Wilkinson power couplers, DC-bias circuit and microstrip line. For each amplifier, we use a bipolar DC power source. Special RC networks at the input and output and a resistor between the DC power source and the gate of the transistor at the input are used for cancellation of self-oscillation and crosstalk of low-frequency of each amplifier. At the same time, branches of length 3λ/4 for Wilkinson power couplers are designed for the elimination of self-oscillation of the two amplifiers. Microstrip stub lines are used for input matching and output matching. Under Vds = 27 V, Vgs = -4.0 V, CW operating conditions at 8 GHz, the amplifier module exhibits a line gain of 5.6 dB with power added efficiency of 23.4%, and output power of 41.46 dBm （14 W）, and the power gain compression is 3 dB. Between 8 and 8.5 GHz, the variation of output power is less than 1.5 dB.     

Coatings against corrosion and microbial adhesion

A systematic study on anti‐corrosion and anti‐fouling effect of hydrophobic Langmuir–Blodgett and self‐assembled molecular layers deposited on metal surfaces, as well as anti‐microbial adhesion properties of coatings with biocide is presented. Both types of efficiencies produced by LB films are enhanced by Fe³⁺ ions built in the molecular film. The quaternary ammonium type biocide embedded into the cross‐linked gelatin decreased significantly the microbial adhesion, the biofilm formation.