Design and Fabrication of a Novel Electrode-Supported Honeycomb SOFC

We report the design and fabrication of a novel electrode-supported honeycomb solid oxide fuel cell (SOFC), that can generate high volumetric power density. Among various cell designs, honeycomb SOFCs are suitable for compact SOFC modules because they have a large surface electrode area per unit volume. We have succeeded in fabricating a cathode-supported honeycomb SOFC via extrusion of a LaSrMnO₃ honeycomb monolith and through the use of a new slurry injection method for the channel surface coating using electrolyte/anode bi-layers. The fabricated honeycomb SOFCs exhibited high volumetric power densities of approximately 1.2 W/cm³ at 600°C under a wet H₂ fuel flow.     

H2O-tolerant monolithic catalysts for preferential oxidation of carbon monoxide in the presence of hydrogen

Pt–Fe/mordenite (4 wt% Pt–0.5 wt% Fe) powder catalysts were wash-coated onto ceramic straight-channel monoliths by using silica- and/or alumina-sol as a binder, and were evaluated for the preferential oxidation of carbon monoxide (PROX) in a hydrogen-rich gas. In a synthetic reformate gas (1% CO, 1% O₂, 5% H₂O, 20% CO₂, and balance H₂), the CO concentration was reduced to less than 20 ppm at temperatures ranging from 100 to 130 °C. After a certain period of the PROX reaction, condensation of H₂O in the pores of the mordenite-support occurred over the monolithic catalyst, which was wash-coated with alumina-sol, in the lower temperature range (100–120 °C), resulting in a rapid increase in CO concentration. The monolithic catalyst wash-coated with silica-sol, however, showed an excellent tolerance against H₂O condensation and offered a stable catalytic performance, maintaining a CO concentration of ca. 20 ppm for 200 h. The H₂O-tolerant characteristic was attributed to the relatively small adsorption amount of H₂O over the silica-modified monolithic catalyst.     

New Fabrication Technique for Series‐Connected Stack With Micro Tubular SOFCs

Solid oxide fuel cell (SOFC) is highly efficient and is a promising candidate for future power systems. Among the many types of SOFCs which have been reported, the micro tubular design offers improved thermal robustness, with the possibility of rapid start‐up/shut‐down. In this study, a new stack structure for anode‐supported micro tubular SOFCs was developed in which porous MgO matrices were used to position the micro tubular cell elements. This arrangement allowed for electrical interconnection of each cell in a series, using a silver paste and a connecting LSCF paste for the anode and the cathode, respectively, in the MgO support structure. With this technique, the bundle size could be easily increased towards the kW class module design.     

Optical Nanoscale Pool‐on‐Surface Design for Control Sensing Recognition of Multiple Cations

General design of optical chemical nanosensors is needed to develop efficient sensing systems with high flexibility, and low capital cost for control recognition of toxic analytes. Here, we designed optical chemical nanosensors for simple, high‐speed detection of multiple toxic metal ions. The systematic design of the nanosensors was based on densely patterned chromophores with intrinsic mobility, namely, “building‐blocks” onto three‐dimensional (3D) nanoscale structures. The ability to precisely modify the nanoscale pore surfaces by using a broad range of chromophores that have different molecular sizes and characteristics enables detection of multiple toxic ions. A key feature of this building‐blocks design strategy is that the surface functionality and good adsorption characteristics of the fabricated nanosensor arrays enabled the development of “pool‐on‐surface” sensing systems in which high flux of the metal analytes across the probe molecules was achieved without significant kinetic hindrance. Such a sensing design enabled sensitive recognition of metal ions up to sub‐picomolar detection limits (～10^?11 mol dm^?3), for first time, with rapid response time within few seconds. Moreover, because these sensing pools exhibited long‐term stability, reversibility and selectivity in detecting most pollutant cations, for example, Cr(VI), Pb(II), Co(II), and Pd(II) ions, they are practical and inexpensive. The key result in our study is that the pool‐on‐surface design for optical nanosensors exhibited significant ion‐selective ability of these target ions from environmental samples and waste disposals.     

Size dependence of THz region dielectric properties for barium titanate fine particles

Barium titanate (BaTiO₃) crystallites with various particle sizes from 22 to 500 nm were prepared by the two-step thermal decomposition method of barium titanyl oxalate. Various characterizations revealed that these particles were impurity-free, defect-free, dense BaTiO₃ particles. The powder dielectric measurement clarified that the dielectric constant of BaTiO₃ particles with a size of around 58 nm exhibited a maximum of over 15,000. To explain this size dependence, the THz region dielectric properties of BaTiO₃ fine particles, especially Slater mode frequency, were measured using the far infrared (FIR) reflection method. As the result, the lowest Slater mode frequency was obtained at 58 nm. This tendency was completely consistent with particle size dependence of the dielectric constant.     

Response of isotopically tailored titanium diboride to neutron irradiation

The response of polycrystalline TiB₂ to neutron irradiation was investigated. The material was fabricated using isotopically enriched ¹¹B powders to minimize helium production via the ¹⁰B(n, α)⁷Li reaction. Neutron irradiation was conducted at temperatures of ~200°C and ~600°C to a fast fluence of 2.4 × 10²⁵ n/m² (>0.1 MeV). The material exhibited some swelling, but less swelling at the higher irradiation temperature. No macroscopic damage was observed in the irradiated material, although moderate irradiation-induced micro-cracking was found in the irradiated TiB₂. This study demonstrated improved radiation resistance of isotopically tailored TiB₂ compared with natural boron TiB₂, which exhibited macroscopic fracture by irradiation.     

Narrow multi-walled carbon nanotubes produced by chemical vapor deposition using graphene layer encapsulated catalytic metal particles

The use of graphene layer encapsulated catalytic metal particles for the growth of narrower multi-walled carbon nanotubes (MWCNTs) has been studied using plasma-enhanced chemical vapor deposition and conventional thermal CVD. Ni–C or Fe–C composite nanoclusters were fabricated using the dc arc discharge technique with metal–graphite composite electrodes carrying a current of 100–200 A in a stainless-steel chamber filled with He and CH₄ mixture gas at 27 kPa. Nano-sized grains with diameters less than 10 nm were fabricated and deposited on a Si substrate, and were used as a catalyst for MWCNT growth. Structural analyses of the composite nanoclusters and MWCNTs were carried out using transmission electron microscopy. The results show that the diameters of the MWCNTs were reduced from 50–100 nm for a conventional Ni thin film-evaporated Si substrate to a minimum of roughly 2–4 nm in the present study.     

Thermoelectric characterization of NaxMx/2Ti1−x/2O2 (M=Co, Ni and Fe) polycrystalline materials

Layered -titanate materials, Na_xM_x/2Ti_1−x/2O₂ (M=Co, Ni and Fe, x=0.2–0.4), were synthesized by flux reactions, and electrical properties of polycrystalline products were measured at 300–800 °C. After sintering at 1250 °C in Ar, all products show n-type thermoelectric behavior. The values of both d.c. conductivity and Seebeck coefficient of polycrystalline Na_0.4Ni_0.2Ti_0.8O₂ were ca. 7×10³ S/m and ca. −193 μV/K around 700 °C, respectively. The measured thermal conductivity of layered -titanate materials has lower value than conductive oxide materials. It was ca. 1.5 Wm⁻¹ K⁻¹ at 800 °C. The estimated thermoelectric figure-of-merit, Z, of Na_0.4Ni_0.2Ti_0.8O₂ and Na_0.4Co_0.2Ti_0.8O₂ was about 1.9×10⁻⁴ and 1.2×10⁻⁴ K⁻¹ around 700 °C, respectively.     

Kinetically Stable Bicelles with Dilution Tolerance,Size Tunability,and Thermoresponsiveness for Drug Delivery Applications

Mixtures of a phospholipid (1,2‐dipalmitoyl‐sn‐glycero‐3‐phosphatidylcholine, DPPC) and a sodium‐cholate‐derived surfactant (SC‐C₅) at room temperature formed phospholipid bilayer fragments that were edge‐stabilized by SC‐C₅: so‐called “bicelles”. Because the bilayer melting point of DPPC (41 °C) is above room temperature and because SC‐C₅ has an exceptionally low critical micelle concentration (<0.5 mm ), the bicelles are kinetically frozen at room temperature. Consequently, they exist even when the mixture is diluted to a concentration of 0.04 wt %. In addition, the lateral size of the bicelles can be fine‐tuned by altering the molar ratio of DPPC to SC‐C₅. On heating to ≈37 °C, the bicelles transformed into micelles composed of DPPC and SC‐C₅. By taking advantage of the dilution tolerance, size tunability, and thermoresponsiveness, we demonstrated in vitro drug delivery based on use of the bicelles as carriers, which suggests their potential utility in transdermal drug delivery.