Low Thermal Inertia Molding (LTIM)

Injection molding is one of the most commonly used methods of processing polymers. The process allows rapid, automated production of a wide variety of complicated, three-dimensional parts in large production volumes. The process is capable of producing compound curvatures, snaps, hinges, bosses, threaded holes, gear teeth, and many other features. With proper design, these complex parts can be produced in a single molding operation.     

Acid leaching of CaOSiO2 resources

Waste resources containing CaO and SiO₂ were leached by an acetic acid solution. Most CaO exist as calcium aluminosilicate and calcium silicate in steel slag and wollastonite, respectively. Silicate leaching was enhanced steeply by heating to 50 °C or increasing acid concentrations to 4 wt%. The Si and/or Al in the leachate then precipitated independently, depending on the solubility. This enabled to improve the selectivities of Ca and Si in the leachate and precipitate, respectively. However, CaO and SiO₂ are separate constituents of waste cement. The dissolution of Ca thus took place relatively fast while the ‘free’ silica leached little.     

The effects of clay on the thermal degradation behavior of poly(styrene-co-acrylonitirile)

The thermal degradation of poly(acrylonitrile-co-styrene) (SAN) and its clay nanocomposites were studied using TGA/FTIR and GC/MS. Virgin SAN degrades by chain scission followed by β-scission, producing monomers, dimers and trimers. The degradation pathway of SAN in clay nanocomposites contains additional steps; extensive random chain scission, evolving additional compounds having an odd number of carbons in the chain backbones, and radical recombination, producing head-to-head structures. Since acrylonitrile-butadiene-styrene copolymer (ABS) has butadiene rubber incorporated as a grafted phase in a SAN matrix, ABS follows a similar degradation pathway as that of SAN. The effect of butadiene rubber is similar to that of clay, leading to extensive random scission and an increase in thermal stability, but as not effective as clay due to its shorter duration. Eventually, the butadiene rubber phase degrades to small aliphatic molecules.     

The influence of filler on the emission properties and rheology of carbon nanotube paste

CNT paste consists of organic solution, inorganic binder and filler. Organic solution contains organic resins and solvent including surfactants which finely disperse CNTs. Filler affects surface morphology, electron emission property, viscosity, and rheological characteristics of CNT paste. We used different fillers such as silver and alumina in CNT paste for special function. The emission properties of CNT paste with silver are similar to those of CNT paste with alumina if filler portion is the same. From the scanning electron microscope (SEM) different morphologies of CNTs was observed depending on the type of filler. CNT paste which showed good emission property had vertically well-aligned CNTs on the surface after surface treatment using adhesive tape. We measured viscosity and rheological properties with rheometer RS600 from HAAKE. Emission property of CNT paste was evaluated in vacuum chamber of 10^{− 6} Torr with pulse generator and duty was 1/500.     

Effect of slot-die configurations on coating gap dependence of maximum and minimum wet thicknesses

The dependence of the maximum and minimum wet thicknesses on the coating gap is derived for the slot-die coating process, under different slot-die configurations. Analytical expressions for the wet thickness and its derivative with respect to the coating gap are obtained using a simple flow model. The results indicate that, as expected, the minimum wet thickness increases linearly with the coating gap; however, the maximum wet thickness demonstrates a counterintuitive trend of decreasing as the coating gap increases, when a specific slot-die configuration is assumed. Moreover, the results are also validated by numerically solving the complete two-dimensional (2D) Navier–Stokes equation.     

Electrohydrodynamic nano-spraying of ethanolic natural plant extracts

Aerosol techniques have recently been used to process natural products for medical, pharmaceutical, and environmental health applications. In particular, electrohydrodynamic spraying, or electrospraying, which is a method of atomizing liquids by means of electrical forces, is a promising aerosol technology because it generates non-agglomerated particles due to repulsive electrical forces between particles with unipolar charges. We investigated the characteristics of natural-product nanoparticles generated via electrospraying. A plant extract containing a natural-product (Sophora flavescens) was sprayed in steady cone-jet mode using a specially designed electrospray system with a point-to-orifice-plate configuration. The electrosprayed natural-product particles maintained their bimodal size distribution with good stability and uniformity for longer than 1 h. Compared to generation characteristics observed using a conventional nebulization process, the electrospray technique produced non-agglomerated, spherical particles and resulted in a narrow size range for both peaks. The size distribution of electrosprayed particles was controlled by varying the suspension flow rate of S. flavescens extract. Also, they had a high average charge per particle and positive polarity. The nanoparticles maintained the major chemical composition of the original S. flavescens ethanolic extract during electrospraying. Our investigation demonstrated that the electrospray process, driven by high-intensity electric fields, can be used to generate nanoscale particles from natural products.     

Mechanical milling of catalyst support for enhancing the performance in fuel cells

In this work, we studied the characteristic variations of catalyst supports caused by mechanical milling and their electrochemical application in fuel cells. Two different catalyst supports, carbon black (XC-72R) and K20 (mesoporous carbon), were crushed and dispersed by mechanical milling using a bead mill. The bead mill operated with 0.3 μm zirconia beads at the rate of 3500 rpm for 30 min. The secondary particle size of the crushed catalyst supports ranged from around 0.1 μm to 10 μm. The secondary particle size of the catalyst supports after crushing represents a decrease of approximately 10% compared with that of raw catalyst supports. To confirm the role of the catalyst supports in the direct methanol fuel cell (DMFC), Pt and Ru were loaded onto these catalyst supports using an impregnation method. In the single cell test, Pt-Ru/XC-Bead and PtRu/K20-Bead showed power densities of 135 mW/cm² and 144 mW/cm² under air at 60 °C, respectively. The performance values of these catalysts, which were fabricated using reformed catalyst supports, were 10% to 20% higher than those of raw catalyst supports. As a result, the catalyst supports crushed by the bead mill helped to improve the electrochemical performance of the direct methanol fuel cell.     

Dispersion and flame retardancy of ethylene vinylacetate/layered silicate nanocomposites using the masterbatch approach for cable insulating material

Ethylene vinylacetate (EVA) copolymer-based nanocomposites with maleic anhydride-grafted ethylene-vinylacetate (EVAgMA) and organically modified clay (o-clay) were prepared in a twin screw extruder by following a two-step melt compounding method. EVAgMA/o-clay masterbatches with various clay contents up to 50 wt% were examined, after which the masterbatch with the highest clay content was melt compounded with EVA for the preparation of EVA/o-clay nanocomposites containing specific amounts of clay. Further morphological dispersion of the clay particles by highly polar EVA and shearing was confirmed in the EVA/o-clay nanocomposites by X-ray diffraction (XRD) and transmission electron microscopy (TEM). These morphologies led to increased thermal properties in air as well as a considerable decrease in heat release rate (HRR). EVA/o-clay/MDH nanocomposites were also prepared using a high clay-bearing masterbatch to confirm the synergistic flame retardancy of clay as a co-additive in EVA/MDH composites. EVA/o-clay/MDH nanocomposites prepared by substituting o-clay for MDH showed significantly lower and wider HRR during combustion compared to EVA/MDH composite.