Heat transfer between a fluidized bed and an immersed vertical U-tube

The design details of a 0.254 m stainless steel cylindrical fluidized bed pilot plant facility, whose fabrication, installation and testing have been recently completed, are described. It primarily consists of a fluidized-bed reactor, fluidizing air-supply system, solids feeder, off-gas cleaning and exhaust system, and cooling water-supply system for heat-transfer tubes provided in the bed and in the freeboard sections. The plant is operated at ambient pressure in the temperature range 300–600 K, both in the batch and continuous modes for solids feed. Bed-pressure drop measurements as a function of fluidizing velocity for two different bed heights reveal that the quality of fluidization is good. Similar experiments have been conducted with the continuous solids feed. The heat-transfer coefficient between the bed and an immersed stainless steel U-tube is measured as a function of fluidizing air velocity at five different temperatures. The effects on bed-to-tube heat-transfer rate of solids feed rate, bed height, air-flow rate, and bed temperature are examined. All of these observed variations are interpreted in terms of the solids mixing and bubble mechanics in the bed.     

The join calcium monoaluminate-calcium fluoride

The system CaO-Al₂O₃-CaF₂ is important in cement and slag technology and in metallurgy. A section of this system, the pseudo-binary join CaO·Al₂O₃-CaF₂, has been studied and the phase diagram established. This join is of particular interest since CaO·Al₂O₃ is one of the main constituents of high alumina cement.Quenching in sealed platinum capsules followed by microscopic and X-ray examination was the principal method used. The only compound on the join is 3CaO·3Al₂O₃·CaF₂ which melts congruently at 1507±1.5° C and forms one eutectic with CaO·Al₂O₃ at 11% CaF₂ and 1498±5° C and another with CaF₂ at 97.5% CaF₂ and 1405±10° C. There is a wide zone of liquid immiscibility. The m.p. of CaF₂ was determined to be 1422±1° C.Attempts to use high temperature microscopy to study this system are described.     

On the nature and structure of ‘niobic acid’ and its pyrolytic products: 1H NMR,I.R., conductivity and Ion exchange studies

Niobic acid of composition H₈Nb₆O₁₉ has been prepared by thorough drying of the hydrated oxide at 150°C. The mass was heated in stages up to 1200°C and the intermediate products were subjected to ¹H NMR measurements for determining their proton content. Infra red spectra indicate the presence of protons which are highly delocalised among different oxygen sites. The electrical conductivity of niobic acid has been interpreted as due to proton-hopping. The ion exchange capacity of the material has also been studied. The data have been used to formulate the structure of niobic acid and to obtain the correct procedure for the gravimetric determination of niobium as oxide.     

The phase equilibrium diagram of the system CaO-Al2O3-CaF2

The phase equilibria of the system CaO-Al₂O₃-CaF₂ have been studied by quenching in sealed platinum capsules followed by microscopic and X-ray examination of quenched products. The established phase diagram contains five ternary eutectics, two ternary peritectics and two invariant points of four-phase monotectic transformations. The system Al₂O₃-CaF₂ has been established to be the stable diagonal of the reversible reciprocal system Al₂O₃ + 3CaF₂ = 3CaO + 2AlF₃. In the high-fluoride region a wide zone of liquid immiscibility has been found. The system also shows such rarely noticed but theoretically possible phenomena as the transformation of peritecticals into eutecticals and occurrence of three different primary fields under single continuous zone of liquid immiscibility.     

Inhibition of pyrite oxidation by a phospholipid in the presence of silicate

The influence of sodium silicate on the ability of a diacetylene-containing phospholipid (23:2 diyne PC) to inhibit the oxidation of pyrite at pH 2 and pH 6 was investigated. The phospholipid used has previously been reported to show up to 80% suppression of pyrite oxidation and to show excellent stability down to at least pH 2. Pyrite was leached with a solution containing Fe3+ but no coating agent and three different solutions or treatments: a lipid treatment, a silicate treatment, and a lipid + silicate treatment. Pyrite oxidation was based on iron (Fe3+, Fe2+) leached out of a continuous-flow porous-bed reactor system. The results show that at pH 6 the silicate and lipid both bind strongly to the pyrite surfaces, providing a barrier that inhibits the production and subsequent release of oxidation products. The lipid is superior to the silicate in suppressing pyrite oxidation at both pH 2 and pH 6. Also, the presence of silicates decreased the ability for the lipid to suppress pyrite oxidation, both at pH 2 and pH 6. The reaction mechanism for pyrite oxidation at pH 2 is first order for pyrite leached by solutions containing only ferric, ferric together with silicate, and ferric combined with silicate and lipid. The only treatment that effectively prevented pyrite oxidation at pH 2 was the lipid treatment. The Fe speciation results are supported by both SEM images and EDS calculations.     

Flow of materials in rotary kilns used for sponge iron manufacture: Part II. Effect of kiln geometry

The present work identifies the basic features of burden movement in a rotary kiln. The cold model study was conducted with iron ore as the feed material to determine the influence of length to diameter ratio (L/D) of a rotary kiln on the filling degree, hold-up, and residence time of the charge. An empirical equation correlating different operating variables has been derived on the basis of the experimental results. The influence of individual parameters under different conditions on the residence time and back spillage has also been evaluated. Formerly Joint Director, Research and Development, TISCO     

Structure and properties of diffusion bonded transition joints between commercially pure titanium and type 304 stainless steel using a nickel interlayer

The solid-state diffusion bonding was carried out between commercially pure titanium and Type 304 stainless steel using nickel as an interlayer in the temperature range of 800–900 °C for 9 ks under 3 MPa load in vacuum. The transition joints thus formed were characterized in the optical and scanning electron microscopes. The inter-diffusion of the chemical species across the diffusion interfaces were evaluated by electron probe microanalysis. TiNi₃, TiNi and Ti₂Ni are formed at the nickel–titanium (Ni–Ti) interface; however, the stainless steel–nickel (SS–Ni) diffusion interface is free from intermetallic compounds up to 850 °C temperature. At 900 °C, the Ni–Ti interface exhibits the presence of α-β Ti discrete islands in the matrix of Ti₂Ni and λ + χ + α-Fe, λ + FeTi and λ + FeTi + β-Ti phase mixtures occur at the SS–Ni interface. The occurrence of different intermetallics are confirmed by the x-ray diffraction technique. The maximum tensile strength of ∼276 MPa and shear strength of ∼209 MPa along with 7.3% elongation were obtained for the diffusion couple processed at 850 °C. At the 900 °C joining temperature, the formation of Fe–Ti base intermetallics reduces the bond strength. Evaluation of the fracture surfaces using scanning electron microscopy and energy dispersive spectroscopy demonstrates that failure takes place through Ni–Ti interface up to 850 °C and through the SS–Ni interface of the joint when processed at 900 °C.     

Wavelet Bootstrap Multiple Linear Regression Based Hybrid Modeling for Daily River Discharge Forecasting

A new hybrid model, the wavelet–bootstrap–multiple linear regression (WBMLR) is proposed to explore the potential of wavelet analysis and bootstrap resampling techniques for daily discharge forecasting. The performance of the developed WBMLR model is also compared with five more models: multiple linear regression (MLR), artificial neural network (ANN), wavelet-based MLR (WMLR), wavelet-based ANN (WANN) and wavelet–bootstrap–ANN (WBANN) models. Seven years of discharge data from seven gauging stations in the middle reaches of Mahanadi river basin in India are applied in this study. Significant input vectors are decomposed into discrete wavelet components (DWCs) using discrete wavelet transformation (DWT) to generate wavelet sub time series that are used as inputs to the MLR and ANN models to develop the WMLR and WANN models, respectively. Effective wavelets are selected by considering several types of wavelets with different vanishing moments. WBMLR and WBANN models are developed as ensemble of different WMLR and WANN models, respectively, developed using different realizations of the training dataset generated using bootstrap resampling technique. The results show that the wavelet bootstrap hybrid models (i.e. WBMLR and WBANN) produce significantly better results than the traditional MLR and ANN models. Hybrid models based on MLR (WMLR, WBMLR) perform better than the ANN based hybrid models (WBANN, WANN). The WBMLR and WMLR models simulate the peak discharges better than the WBANN, WANN, MLR and ANN models, whereas the overall performance of WBMLR model is found to be more accurate and reliable than the remaining five models.     

Three-Phase Induction Generators: A Discussion on Performance

Three-phase Induction Generators (IGs) are increasingly being used as smallscale energy producing devices in nonconventional energy conversion systems. Both squirrel-cage and wound rotor types of induction motors used as generators are popular in this regard. The aim of this paper is to discuss critically the important contributions of researchers on the applications in both grid-connected and isolated modes of operations and critical evaluation of performance of these generators under different operating conditions. The major focus has been on the evaluation performance of squirrel-cage induction motor used as Self-Excited Induction Generator (SEIG), and both experimental and theoretical results are provided to represent the important characteristics of this generator. Finally, the future trend of research in this field has been pointed out.