Square Foot Manufacturing: a new production concept for micro manufacturing

Today a large number of microstructures are already employed as separate components or as constituents of larger modules in a broad spectrum of production in medical technology, optics, biotechnology, mechatronics, fluidics, (micro)-forming and tool construction. Current research activities are directed towards the downscaling of manufacturing procedures or the formation of complex process chains for the manufacture of micro workpieces. The Square Foot Manufacturing concept represents one approach aimed at achieving significant technical, economic and ecological developments in the production of microstructures by means of machining techniques that can be applied to a spectrum of materials as broad as possible. This fabrication concept representing a refinement of existing desktop manufacturing concepts is currently being developed at the Institute of Production Engineering of Helmut-Schmidt-University/University of the Federal Armed Forces Hamburg. This paper is intended to provide an overview of the theoretical concept and the current state of its technical implementation.     

Observing Proteins as Single Molecules Encapsulated in Surface‐Tethered Polymeric Nanocontainers

Protein unfolding inside immobilized polymerosomes : One of the most interesting properties of polymeric vesicles is their remarkable stability against extreme temperatures and osmotic stress, and their longevity even under harsh environmental conditions. We have demonstrated, in an application on protein folding, that surface‐tethered polymerosomes are suitable for performing time‐resolved single molecule studies with encapsulated proteins, as illustrated here.

     

Effects of Weight Loss on Lipid Transfer Proteins in Morbidly Obese Women

Obesity is associated with lipid abnormalities leading to an increased morbidity and mortality from atherosclerotic disease. Lipid transfer proteins such as Cholesteryl Ester Transfer Protein (CETP) and Phospholipid Transfer Protein (PLTP), and lipases such as lipoprotein lipase (LPL) and hepatic lipase (HL) are involved in the pathogenesis of the obesity associated proatherogenic dyslipidemia. Nineteen severely obese female subjects undergoing laparosopic gastric banding participated in this prospective study. Subjects were examined with respect to body composition, lipid profile, CETP, PLTP, LPL and HL before and 1 year after surgical treatment. Mean weight loss was 22.2 kg, mainly due to losses in the fat depots. Triglycerides decreased and HDL₂-C increased significantly. In respect to transfer proteins mean CETP mass decreased from 1.82 to 1.71 μg mL^?1 (P = 0.043) and mean PLTP activity was reduced from 7.15 to 6.12 μmol mL^?1 h^?1 (P = 0.002), in parallel. In addition, both mean LPL activity and mean HL activity tended to decrease from 297 to 248 nmol mL^?1 h^?1 for LPL (P = 0.139) and from 371 to 319 nmol mL^?1 h^?1 for HL (P = 0.170), respectively. We conclude that weight loss induced by bariatric surgery is associated with the amelioration of the obesity-associated dyslipidemic state. This improvement may be attributable to decreased mass and action of the adipocyte tissue derived lipid transfer proteins CETP and PLTP.     

CO<Subscript>2</Subscript>-laser treatment of indium tin oxide nanoparticle coatings on flexible polyethyleneterephthalate substrates

A CO₂-laser treatment was used to improve the electrical conductivity of coatings of indium tin oxide (ITO) nanoparticles on flexible polyethyleneterephthalate (PET) substrates. The electrical conductivity and the transparency of CO₂-laser-treated ITO nanoparticle coatings were characterized with regard to the application as transparent electrodes. Furthermore, the stability of the electrical conductivity under oscillatory bending was investigated. A specific resistance of 0.12 Ω cm is obtained by CO₂-laser treatment without thermally damaging the PET film. The improvement of the electrical conductivity can be explained by a slight sinter neck formation. For a film thickness of 3 μm, a sheet resistance of 400 Ω/□ and a transmission in the visible range of 80% were achieved. The stability of the electrical conductivity of CO₂-laser-treated ITO nanoparticle coatings under bending was investigated using a specially constructed device for the application of various oscillatory bending loads. For a bending radius of 10 mm, the sheet resistance does not exceed 1000 Ω/□ after 300 bending cycles. Compared to commercial sputtered ITO coatings, CO₂-laser-treated ITO nanoparticle coatings show a significant higher stability under oscillatory bending.     

Pd-, Ni-, Fe-, and Co-Catalyzed Cross-Couplings Using Functionalized Zn-, Mg-, Fe-, and In-Organometallics

The development of new methods for preparing polyfunctional organometallics has made a broad range of such reagents available for various transition metal-catalyzed cross-couplings. An overview of the most general preparation methods will be presented. Applications to practical cross-coupling procedures will be covered, emphasizing the functional group compatibility and the reaction scope.     

H2 rich syngas by selective CO2 removal from biomass gasification in a dual fluidized bed system — Process modelling approach

A process model of dual fluidized bed gasification is presented based on mass- and energy balances. The model further covers the evaluation of thermodynamic equilibrium states. The gasification is investigated for the special case that CaO/CaCO₃ is used as bed material allowing selective transport of CO₂ from the gasification reactor to the combustion reactor by repeated carbonation and calcination. Experimental data are used to determine the model parameters. An empirical approach towards the kinetics of fuel conversion allows prediction of process behaviour at varied fuel water content. The selective transport of CO₂ results in high H₂ contents in the produced syngas. The lower operating temperatures in the gasification reactor increase the efficiency of energy conversion. The results are in agreement with experimental data and show the thermodynamic limitations of the technology.     

The reaction of NiO/NiAl2O4 particles with alternating methane and oxygen

The reduction and oxidation behaviour of oxygen carrier particles of NiO and NiAl₂O₄ has been investigated in a fluidized bed reactor as well as a thermogravimetric analyzer (TGA). The particles showed high reactivity and gas yield to CO₂ with methane in the temperature interval 750–950°C. In the fluidized bed the yield to CO₂ was between 90 and 99% using bed masses corresponding to 16–57 kg/MW_fuel. Complementary experiments in a TGA at 750 and 950°C showed a clear reaction of the NiAl₂O₄ with CH₄ at the higher temperature. There was methane released from the reactor at high degrees of solid oxidation, which is likely associated with the lack of Ni‐sites on the particles which can reform the methane. There was some carbon formation during the reduction, although the amount was minor when the gas yield to carbon dioxide and degree of oxidation of the solid was high. A simple reactor model using kinetic data from a previous study predicted the gas yield during the reduction in the fluidized bed experiments with reasonable accuracy. The oxygen carrier system investigated in this work shows high promise for use in a real CLC system, provided that the particle manufacturing process can be scaled up with reasonable cost.     

Cost-benefit analysis for disruption prevention in low-volume assembly

Manufacturing companies face rising pressure due to increased competition. Traditionally, companies have merely concentrated on offering impeccable, cost-efficient products. Today, however, flexibility and on-time delivery are additional requirements to satisfy the customers. At the same time, disruptions in production, especially in low-volume assembly, still frequently occur, leading to economic losses and delayed customer deliveries. The approach proposed in this paper strives for improving the disruption situation in low-volume assemblies. A detailed disruption management methodology has been developed, aiming at realizing an efficient reduction of disruptions, while at the same time considering the specific characteristics of low-volume assembly. The methodology is supported by a catalog of pre-emptive measures. These measures are known to reduce the disruptions’ occurrence or to diminish their consequences. In general, the approach pursues the basic idea to implement particularly those measures, which have the best cost-benefit-ratio. Based on the analysis of the cost-benefit-ratio of each measure, the developed methodology aims at improving the disruption situation in assembly and thus providing a high on-time delivery rate. The usability of the methodology for the low-volume assembly context has been confirmed by assembly experts on the basis of an application of the methodology in an exemplary case study.     

Stochastic modeling of grain wear in geometric physically-based grinding simulations

Grinding processes can be optimized by simulating the influence of individual grains on process forces and surface topographies. However, the process results are significantly influenced by tool wear. Simulating this effect allows, e.g., the prediction of necessary tool changes when manufacturing large forming tools. Therefore, a new point-based approach for modeling arbitrarily shaped grains in different states of tool wear was developed. Based on a small amount of representative wear investigations, a flexible tool model was defined, which can be used for various tool shapes without further experiments. This model can be applied for grinding processes with varying engagement situations.