Characterization and control of plastic deformation in mesoscale premolded components to realize in‐mold assembled mesoscale revolute joints

This article reports a mold design strategy and a detailed mechanics‐based modeling approach to characterize and control the plastic deformation of premolded components during in‐mold assembly of mesoscale revolute joints. The following new results are reported in this article. First, a mesoscale mold design with varying cavity shape is described to perform in‐mold assembly of the mesoscale revolute joint. Second, a transient computational fluid dynamics (CFD) modeling approach to determine the forces experienced by the mesoscale parts due to injection molding is described. Finally, a mechanics‐based model approach developed using a combination of experimental materials property data and the CFD results as input to a finite element simulation of the deformation response of the mesoscale part is presented for the determination of critical mold design parameters that are necessary for repeatable fabrication of articulating mesoscale revolute joints. Using the advances reported in this article a mesoscale revolute joint has been successfully molded. To the best of our knowledge, this is the first demonstration of in‐mold assembly process using a varying cavity shape mold tocreate an articulating mesoscale revolute joint. POLYM. ENG. SCI., 2009. © 2008 Society of Plastics Engineers     

A New Technique for Coating Silicon Carbide Onto Carbon Nanotubes Using a Polycarbosilane Precursor

Multiwalled carbon nanotubes (MWCNTs) have been coated with silicon carbide (SiC) using polycarbosilane as precursor in order to improve their thermo oxidative stability. The polycarbosilane coated MWCNTs were heated to ~1300°C under an inert atmosphere to generate the SiC coating. X-ray diffraction, energy dispersive X-ray analysis and scanning electron microscopy have confirmed the formation of SiC on the MWCNTs. The retention of the tubular structure of the MWCNTs has been confirmed by transmission electron microscopy. Thermogravimetric analysis has been performed to evaluate the thermo oxidative stabilities of coated and virgin MWCNTs. Sonication studies have shown that the mechanical strength of the MWCNTs was increased after coating with SiC.     

Role of Brassica juncea (L.) Czern. (var. Vaibhav) in the phytoextraction of Ni from soil amended with fly ash: selection of extractant for metal bioavailability

A pot experiment was carried out to study the potential of the plant of Brassica juncea for the phytoextraction of metal from fly ash amended soil and to study correlation between different pool of metals (total, DTPA, CaCl(2) and NH(4)NO(3)) and metal accumulated in the plant in order to assess better extractant for plant available metals. The results of total metal analysis in the soil revealed the presence of Cr, which was found below detection limit (BDL) in the plants. The fly ash (FA) amendments and soil samples were extracted with different extractants and the level of metal vary from one extractant to another. The regression analysis between total and extractable metals showed better regression for all the tested metals except Mn (R(2)=0.001) in DTPA extraction. Correlation coefficient between metal accumulation by the plant tissues and different pool of metals showed better correlation with DTPA in case of Fe, Zn and Ni, whereas, Cu was significantly correlated with NH(4)NO(3) and other metals (Pb, Mn) with CaCl(2). The soil analysis results revealed that the mobility and plant availability of metals (Fe, Mn, Zn, Ni) within the profiles of amended soils was influenced by the change in pH, however, Pb and Cu was not affected. The metal accumulation in total plant tissues was found in the order of Fe>Ni>Zn>Mn>Cu>Pb and its translocation was found more in upper part. The plants grown on soil amended with 25%FA have shown significant increase in plant biomass, shoot and plant height, whereas, no significant effect was observed in root length. The cluster analysis showed 10%FA behave differently on the basis of physico-chemical properties and metal behavior. Thus, it may be concluded that B. juncea can be used for phytoextraction of metals, especially Ni in fly ash amendment soil.     

Enhancing the Mechanical Response of a Lead-Free Solder Using an Energy-Efficient Microwave Sintering Route

This study compares the effects of conventional and microwave sintering on the densification, microstructure, and tensile properties of a lead-free solder, Sn-3.5Ag. Conventional sintering was carried out in an inert atmosphere while microwave sintering was performed under ambient conditions. Microstructural characterization was carried out to investigate characteristics of grains, pores, and Ag₃Sn intermetallic compounds. Tensile characterization studies revealed that 0.2% yield strength, ultimate tensile strength, and work of fracture were significantly increased by using microwave sintering.     

1550 nm GaInNAsSb distributed feedback laser diodes on GaAs

Single mode laser diodes on GaAs substrates were developed using GalnNAsSb double quantum well active regions grown by molecular beam epitaxy. The distributed feedback devices were fabricated using a regrowth-free process in which lateral Cr gratings were deposited adjacent to a dry-etched narrow ridge waveguide. In continuous- wave (CW) operation the devices exhibit a lasing wavelength of 1550 nm at 10degC with a very high sidemode suppression ratio of > 50 dB throughout most of the operational range, and output power up to 15 mW.     

Hydrogen addition effects in a confined swirl-stabilized methane-air flame

The effect of hydrogen addition in methane-air premixed flames has been examined from a swirl-stabilized combustor under confined conditions. The effect of hydrogen addition in methane-air flame has been examined over a range of conditions using a laboratory-scale premixed combustor operated at 5.81 kW. Different swirlers have been investigated to identify the role of swirl strength to the incoming mixture. The flame stability was examined for the effect of amount of hydrogen addition, combustion air flow rates and swirl strengths. This was carried out by comparing adiabatic flame temperatures at the lean flame limit. The combustion characteristics of hydrogen-enriched methane flames at constant heat load but different swirl strengths have been examined using particle image velocimetry (PIV), micro-thermocouples and OH chemiluminescence diagnostics that provided information on velocity, thermal field, and combustion generated OH species concentration in the flame, respectively. Gas analyzer was used to obtain NO_x and CO concentration at the combustor exit. The results show that the lean stability limit is extended by hydrogen addition. The stability limit can reduce at higher swirl intensity to the fuel-air mixture operating at lower adiabatic flame temperatures. The addition of hydrogen increases the NO_x emission; however, this effect can be reduced by increasing either the excess air or swirl intensity. The emissions of NO_x and CO from the premixed flame were also compared with a diffusion flame type combustor. The NO_x emissions of hydrogen-enriched methane premixed flame were found to be lower than the corresponding diffusion flame under same operating conditions for the fuel-lean case.     

Characteristics of cardboard and paper gasification with CO2

Evolutionary behavior of syngas chemical composition and yield have been examined for paper and cardboard at three different temperatures of 800, 900 and 1000 °C using CO₂ as the gasifying agent at constant flow rate. Specifically the evolution of syngas chemical composition with time has been investigated. Pyrolysis of the sample was dominant at the beginning of the gasification process as observed from the high initial devolatilization of the sample followed by char gasification of material to form syngas for a long period of time. Results provided the role of gasification temperature on kinetics of the CO₂ gasification process. Increase in gasification temperature provided increased conversion of the sample material to syngas. Thus the sample conversion to syngas was low at the low temperature of 800 °C while at elevated temperatures of 900 and 1000 °C substantial enhancement of the kinetics process occurred. The evolution of extensive reaction rate of carbon-monoxide was calculated. Results show that increase in temperature increased the extensive reaction rate of carbon-monoxide. The global behavior of syngas chemical composition examined at three different temperatures revealed a peak in concentration of H₂ to exhibit after few minutes into the gasification that changed with gasification temperature. At 800 °C gasification temperature peak in H₂ was displayed at 3 min into gasification while it decreased to only 2 min, approximately, at gasification temperatures of 900 and 1000 °C. The effect of reactor temperature on CO mole fraction has also been examined. Increase in the gasification temperature enhances the mole fraction of CO yields. This is attributed to the increase in forward reaction rate of the Boudouard reaction (C+CO₂2CO). The results show important role of CO₂ gas for the gasification of wastes and low grade fuels to clean syngas.