Novel Thermally Conductive Thermoplastic/Ceramic Composite Foams

Multifunctional materials that are lightweight and thermally conductive but electrically insulating are important for modern electronics, computer, and telecommunication technologies. Here, a novel foam structure of a polymer/matrix composite filled with ceramic platelets with improved thermal conductivity is reported. Such improvement is caused by the stress‐induced alignment of thermally conductive fillers in the cell wall of the plastic foam. The foam structure is very promising for use as a lightweight electronic packaging material owing to its light weight, thermal conduction ability, electrical insulation, and good processability.

     

SnO2 nanorod arrays: low temperature growth, surface modification and field emission properties

SnO(2) nanorod arrays have been deposited on 4 inch SiO(2)/Si and Si wafers and stainless steel substrates by plasma-enhanced chemical vapor deposition without any high temperature treatment or additional catalysis. The SnO(2) nanorods grow up from seed nanocrystals along the [110] preferential direction by a self-catalyzed vapor-solid growth mechanism. The surface of the SnO(2) nanorods was modified by ZnO, Pt and Ni nanocrystals. After surface modification, the field emission properties of the SnO(2) nanorod arrays are improved. The Ni nanocrystal with sharp tips and edges act as additional field emission sites to SnO(2) nanorods and thus the Ni/SnO(2)/SiO(2)/Si outperforms other samples due to the synergistic effects of good conductivity and hierarchical sharp apexes. The field enhancement factor of the Ni/SnO(2)/SiO(2)/Si increased around 3 times while the turn-on field of 8.0 V μm(-1) is about one third of the SnO(2)/SiO(2)/Si device.     

Development of thermally conductive polymer matrix composites by foaming‐assisted networking of micron‐ and submicron‐scale hexagonal boron nitride

Thermally conductive polymer matrix composite (PMC) foams with effective thermal conductivities (k_eff) higher than their solid counterparts have been developed for the first time. Using a material system consists of low density polyethylene and micron‐scale or submicron‐scale hexagon boron nitride platelets as a case example, this article demonstrates that foaming‐assisted filler networking is a feasible processing strategy to enhance PMC's k_eff, especially at a low hBN loading. Parametric studies were conducted to identify the structure‐to‐property relationships between foam morphology (e.g., cell population density, cell size, and foam expansion) and the PMC foam's k_eff. In particular, there exists an optimal cell size to maximize the PMC foam's k_eff for foams with up to 50% volume expansion. However, an optimal cell size is absent for PMC foams with higher volume expansion. X‐ray diffraction (XRD) analyses reveal that both the presence of hBN platelets and foam expansion promoted the crystallization of LDPE phase. Moreover, the XRD spectra also provide evidence for the effect of foam expansion on the orientation of hBN platelets. Overall, the findings provide new directions to design and fabricate thermally conductive PMC foams with low filler contents for heat management applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42910.     

Regeneration of zinc particles for zinc–air fuel cells in a spouted-bed electrode

Fuel cells wherein zinc particles form a negative electrode and a gas-diffusion electrode (air electrode) is the positive electrode, are under development. Such cells are dependent on the regeneration of the zinc particles (and electrolyte). This paper describes experiments on electrolytic cells equipped with spouted bed cathodes for use in this application. Experiments have been carried out on laboratory scale cells to determine the operability of cells for growing 'seed particles in the range from 0.4 to 1 mm to measure cell voltage and current efficiency (and thereby energy consumption rate), and to identify a suitable material that could be used as a diaphragm (separating the spouted bed from the oxygen evolving anode). A larger cell, capable of producing up to 10 kg Zn per day, was designed and built. The larger cell was run successfully fifteen times and showed cell voltages and energy consumption rates comparable with those of smaller cells.     

Zeolites in Microsystems for Chemical Synthesis and Energy Generation

Zeolites were incorporated as membrane and catalyst in chemical microsystems for portable energy generation and fine chemical synthesis. Microfabricated HZSM-5 micromembrane was used as a proton-exchange membrane in a miniature direct methanol fuel cell (μ-DMFC). The good proton conductivity of HZSM-5 micromembrane was attributed to a Grotthus-like diffusion of protons along the water molecules bridging neighboring aluminum sites in the hydrated HZSM-5. The 6-μm thick HZSM-5 micromembrane exhibited comparable proton flux as Nafion^® 117 and delivered a P _max of 2.9 mW cm^?2 (E = 0.33 V) at room temperature. This is smaller compared to 16.5 mW cm^?2 (E = 0.23 V) for a Nafion^®-based μ-DMFC and was believed to be caused by adsorbed methanol molecules interrupting the proton transport along the water bridge. A Cs-exchanged NaX on NaA bilayer catalyst-membrane incorporated in microreactor channels was used for the Knoevenagel condensation reactions between benzaldehyde and (1) ethyl cyanoacetate, (2) ethyl acetoacetate (EAA) and (3) diethyl malonate. Microreactor and membrane microreactor gave higher conversion compared to fixed-bed and batch reactors, but the reaction of benzaldehyde and EAA in the microreactor had poorer selectivity due to the slow diffusion of the product molecules in the microchannel that allowed their further reactions to form undesired byproducts.     

Synthesis and properties of aromatic polyimide,poly(benzoxazole imide), and poly(benzoxazole amide imide)

Two series of heterocyclic aromatic polymers were synthesized from 4,4′‐(4,4′‐isopropylidenediphenoxy)bis(phthaltic anhydride) and 2,2′‐bis(3,4‐dicarboxyphenyl)hexafluoropropane dianhydride by two‐step method. The inherent viscosities were in the range of 24–45 cm³/g. The effects of the rigid benzoxazole group in the backbone of copolymer on the thermal, mechanical, and physical properties were investigated. These polymers exhibit good thermal stability. The temperatures of 5% weight loss (T₅) of these polymers are in the range of 403–530°C in air and 425–539°C in nitrogen. The chard yields of these polymers are in the range of 15–24% in air and 54–61% in nitrogen. These polymers also have high glass‐transition temperatures and a low coefficient of thermal expansion and good mechanical properties. The poly(benzoxazol imide) has a higher tensile strength and modulus than those of neat polyimide. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Open-cell polyvinylidene fluoride foams as carriers to promote biofilm growth for biological wastewater treatment

This article reports the design and fabrication of open-cell polyvinylidene fluoride (PVDF) foams as carriers that can promote biofilm growth and organic removal efficiency for biological wastewater treatment in attached growth bioreactors. Open-cell PVDF foams were fabricated by a manufacturing approach that integrated compression molding and particulate leaching. PVDF carriers were structured with two governing factors of leaching agent types (e.g., sodium chloride [NaCl] and sodium acetate [NaOAc]) and contents (e.g., 80 and 90 wt%). Open-cell PVDF foams possessed high porosity and high protected surface area (i.e., more than ×10 to ×20 of the areas of commercialized carriers), which promoted biofilm growth in these carriers. As a successful advantage, PVDF carriers used in the moving bed biofilm reactors (MBBR) were entirely covered by biofilm in both interior and exterior parts without clogging. This provides strong evidence of the bacterial compatibility of the fabricated open-cell PVDF foam carriers. Moreover, the specific morphology of the PVDF carriers in this article provided superior biofilm protection from the detachment in MBBR. Experimental results revealed that PVDF open-cell foams fabricated by 80 wt% of NaCl demonstrated higher mechanical strength with an organic removal efficiency of 77% ± 7% in the corresponding bioreactor containing them.     

The role of the Tm3+ concentration on CaMoO4 properties processed by microwave hydrothermal under stirring condition

The compounds based on calcium molybdate (CaMoO₄) are the subject of extensive research due to their excellent optical properties and a broad range of potential technological applications. In this work, we report a systematic study of CaMoO₄:Tm³⁺ phosphors synthesized by coprecipitation and processed in a microwave-hydrothermal system at low temperature (100°C) and stirring. The effect of the Tm³⁺ doping content (0%–12%) is studied in full detail to understand their role in the CaMoO₄:Tm³⁺ morphological, structural, and luminescent properties. The X-ray diffraction, Raman, and Fourier Transform Infrared spectroscopic techniques revealed that all the prepared powders have a tetragonal crystal structure with a distinct density of cation vacancies and structural disorders. The band gap remains almost constant for doping levels lower than 8%, but it narrows strongly for powders doped with 12% Tm³⁺ ions. The designed phosphors have shown two emission bands in which intensity depends on the Tm³⁺ ions doping level. For doping levels lower than 2%, the photoluminescence profile displays a broad emission band peaking at 543 nm (green). For concentrations higher than 4%, the band centered at 543 nm decreases in intensity and the near-infrared emission band at around 800 nm, assigned to ³F₃, ³H₄ → ³H₆ transitions from Tm³⁺ ion, become more intense. The outcomes of this work reveal that appropriated Tm³⁺ ions doping levels can be applied to suppress the PL emission in the visible range and improve that in the near-infrared region in CaMoO₄-based materials.